Chrysler Outboard Service and Repair Manual

This Clymer outboard shop manual covers Chrysler 3.9-140 horsepower engines for the years 1966-1984.

Models Included are:
CHRYSLER 10 HP
CHRYSLER 100 HP
CHRYSLER 105 HP
CHRYSLER 115 HP
CHRYSLER 12 HP
CHRYSLER 12.9 HP
CHRYSLER 120 HP
CHRYSLER 125 HP
CHRYSLER 130 HP
CHRYSLER 135 HP
CHRYSLER 140 HP
CHRYSLER 15 HP
CHRYSLER 20 HP
CHRYSLER 25 HP
CHRYSLER 3.5 HP
CHRYSLER 3.6 HP
CHRYSLER 30 HP
CHRYSLER 35 HP
CHRYSLER 4 HP
CHRYSLER 4.4 HP
CHRYSLER 4.5 HP
CHRYSLER 4.9 HP
CHRYSLER 45 HP
CHRYSLER 5 HP
CHRYSLER 50 HP
CHRYSLER 55 HP
CHRYSLER 6 HP
CHRYSLER 6.6 HP
CHRYSLER 60 HP
CHRYSLER 65 HP
CHRYSLER 7 HP
CHRYSLER 7.5 HP
CHRYSLER 70 HP
CHRYSLER 75 HP
CHRYSLER 8 HP
CHRYSLER 85 HP
CHRYSLER 9.2 HP
CHRYSLER 9.6 HP
CHRYSLER 9.9 HP
CHRYSLER 90 HP

The Chrysler outboard manual by Clymer is a great  reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic.  The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail.  The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.

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The Chrysler outboard manual includes the following chapter information:

CHAPTER ONE | GENERAL INFORMATION
Torque specifications | Engine operation | Fasteners | Lubricants | Galvanic corrosion | Protection from galvanic corrosion | Propellers

CHAPTER TWO | TOOLS AND TECHNIQUES

CHAPTER THREE | TROUBLESHOOTING
Operating requirements | Starting system | Charging system | AC lighting system | DC battery charging system | Alternator charging system | Autolectic models | Ignition system | Magneto ignition system | Battery ignition system | CD ignition system | Delta and Motorola Magnapower I (1974-1979) and CD ignition (1980-on) | Magnapower II ignition system | Magnapower III ignition system | Magneto CD system | Magnapower|magneto CD ignition system | Prestolite CD ignition system | Ignition switch | Fuel system | Engine

CHAPTER FOUR | LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication | Storage | Complete submersion | Anti-corrosion maintenance | Engine flushing | Tune-up | Compression check | Cylinder head bolt torque | Spark plugs | Gearcase and water pump check | Fuel system service | Breaker point ignition system service | Battery and starter motor check (electric start models only) | Starter relay|solenoid check (electric start models only) | Wiring harness check | Engine synchronization and adjustment | Performance test (on boat)

CHAPTER FIVE | ENGINE SYNCRONIZATION AND LINKAGE ADJUSTMENTS
Engine timing and synchronization | 3.5 hp (1966-1969) | 3.5 hp (1980-on) and 4 hp (1979-on) | 3.6 hp (1970-1977) and 4 hp (1979-on) | 4.4-8 hp (breaker point ignition) | 6-8 hp (CD ignition) | 9.2-15 hp (1966-on) | 20 hp (1966-1976) | 20 hp (1979-1982), 25 and 30 hp (all) and 35 hp (1976-1979) | 35 and 45 hp (1966-on) , 50 hp (1966 and 1981-on) and 55 hp (1967-1976) | 55 hp (1977-1980), 60 hp (1974-1976), 65 hp (1977-1978), and 105, 120 and 135 hp (1975-1977) with Magnapower II ignition | 70-135 hp (distributor breaker point ignition) | 70-140 hp (Motorola electronic distributor ignition) | 55, 125 and 140 hp (Prestolite CD ignition)

CHAPTER SIX | FUEL SYSTEM
Fuel pump | Carburetors | Carburetor removal|installation | Carburetor disassembly|assembly | Carburetor cleaning and inspection | Float adjustment | Reed valve assembly | Choke solenoid | Integral fuel tank | Portable fuel tank | Fuel line and primer bulb | Fuel recirculation system

CHAPTER SEVEN | IGNITION AND ELECTRICAL SYSTEMS
Battery | Alternator charging system | Generator charging system | Electric starting system | Starter motor system | Autolectric starter-generator | Ignition systems | Magneto breaker point ignition | Battery breaker point ignition | Battery breaker point ignition | Distributor CD ignition | Magnapower II ignition | Alternator CD ignition | Prestolite CD ignition

CHAPTER EIGHT | POWER HEAD
Engine serial number | Fasteners and torque specifications | Flywheel | Power head removal|installation | Power head disassembly | Power head cleaning|inspection | Piston and connecting rod | Connecting rod and crankshaft | Cylinder block and crankcase assembly

CHAPTER NINE | GEARCASE
Propeller | Gearcase removal|installation | Gearcase disassembly|assembly | Gearcase cleaning and inspection | Pinion gear shimming and propeller end float | Pressure testing | Zinc anode | Gear shift linkage adjustment | Water pump

CHAPTER TEN | AUTOMATIC REWIND STARTERS
Engine cover starter | Spool starter (4.4-8 hp) | Spool starter (9.2-15 hp) | Spool starter (35 hp) | Flywheel mounted starter

CHAPTER ELEVEN | POWER TRIM AND REMOTE CONTROL SYSTEMS
Power trim and tilt | Remote control

INDEX

WIRING DIAGRAMS

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Publisher: Clymer Manuals — 1991
Binding: Paperback — 8¼ x 10¾ inches
Pages: 422 — Hundreds of b&w photos and illustrations
ISBN: 0892875518

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The Chrysler outboard service and repair manual applies to the following years:
1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984

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