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Chrysler Outboard Service and Repair ManualThis Clymer outboard shop manual covers Chrysler 3.9-140 horsepower engines for the years 1966-1984.
Models Included are: CHRYSLER 10 HP CHRYSLER 100 HP CHRYSLER 105 HP CHRYSLER 115 HP CHRYSLER 12 HP CHRYSLER 12.9 HP CHRYSLER 120 HP CHRYSLER 125 HP CHRYSLER 130 HP CHRYSLER 135 HP CHRYSLER 140 HP CHRYSLER 15 HP CHRYSLER 20 HP CHRYSLER 25 HP CHRYSLER 3.5 HP CHRYSLER 3.6 HP CHRYSLER 30 HP CHRYSLER 35 HP CHRYSLER 4 HP CHRYSLER 4.4 HP CHRYSLER 4.5 HP CHRYSLER 4.9 HP CHRYSLER 45 HP CHRYSLER 5 HP CHRYSLER 50 HP CHRYSLER 55 HP CHRYSLER 6 HP CHRYSLER 6.6 HP CHRYSLER 60 HP CHRYSLER 65 HP CHRYSLER 7 HP CHRYSLER 7.5 HP CHRYSLER 70 HP CHRYSLER 75 HP CHRYSLER 8 HP CHRYSLER 85 HP CHRYSLER 9.2 HP CHRYSLER 9.6 HP CHRYSLER 9.9 HP CHRYSLER 90 HP
The Chrysler outboard manual by Clymer is a great reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic. The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail. The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.
The Chrysler outboard manual includes the following chapter information:
CHAPTER ONE | GENERAL INFORMATION Torque specifications | Engine operation | Fasteners | Lubricants | Galvanic corrosion | Protection from galvanic corrosion | Propellers
CHAPTER TWO | TOOLS AND TECHNIQUES
CHAPTER THREE | TROUBLESHOOTING Operating requirements | Starting system | Charging system | AC lighting system | DC battery charging system | Alternator charging system | Autolectic models | Ignition system | Magneto ignition system | Battery ignition system | CD ignition system | Delta and Motorola Magnapower I (1974-1979) and CD ignition (1980-on) | Magnapower II ignition system | Magnapower III ignition system | Magneto CD system | Magnapower|magneto CD ignition system | Prestolite CD ignition system | Ignition switch | Fuel system | Engine
CHAPTER FOUR | LUBRICATION, MAINTENANCE AND TUNE-UP Lubrication | Storage | Complete submersion | Anti-corrosion maintenance | Engine flushing | Tune-up | Compression check | Cylinder head bolt torque | Spark plugs | Gearcase and water pump check | Fuel system service | Breaker point ignition system service | Battery and starter motor check (electric start models only) | Starter relay|solenoid check (electric start models only) | Wiring harness check | Engine synchronization and adjustment | Performance test (on boat)
CHAPTER FIVE | ENGINE SYNCRONIZATION AND LINKAGE ADJUSTMENTS Engine timing and synchronization | 3.5 hp (1966-1969) | 3.5 hp (1980-on) and 4 hp (1979-on) | 3.6 hp (1970-1977) and 4 hp (1979-on) | 4.4-8 hp (breaker point ignition) | 6-8 hp (CD ignition) | 9.2-15 hp (1966-on) | 20 hp (1966-1976) | 20 hp (1979-1982), 25 and 30 hp (all) and 35 hp (1976-1979) | 35 and 45 hp (1966-on) , 50 hp (1966 and 1981-on) and 55 hp (1967-1976) | 55 hp (1977-1980), 60 hp (1974-1976), 65 hp (1977-1978), and 105, 120 and 135 hp (1975-1977) with Magnapower II ignition | 70-135 hp (distributor breaker point ignition) | 70-140 hp (Motorola electronic distributor ignition) | 55, 125 and 140 hp (Prestolite CD ignition)
CHAPTER SIX | FUEL SYSTEM Fuel pump | Carburetors | Carburetor removal|installation | Carburetor disassembly|assembly | Carburetor cleaning and inspection | Float adjustment | Reed valve assembly | Choke solenoid | Integral fuel tank | Portable fuel tank | Fuel line and primer bulb | Fuel recirculation system
CHAPTER SEVEN | IGNITION AND ELECTRICAL SYSTEMS Battery | Alternator charging system | Generator charging system | Electric starting system | Starter motor system | Autolectric starter-generator | Ignition systems | Magneto breaker point ignition | Battery breaker point ignition | Battery breaker point ignition | Distributor CD ignition | Magnapower II ignition | Alternator CD ignition | Prestolite CD ignition
CHAPTER EIGHT | POWER HEAD Engine serial number | Fasteners and torque specifications | Flywheel | Power head removal|installation | Power head disassembly | Power head cleaning|inspection | Piston and connecting rod | Connecting rod and crankshaft | Cylinder block and crankcase assembly
CHAPTER NINE | GEARCASE Propeller | Gearcase removal|installation | Gearcase disassembly|assembly | Gearcase cleaning and inspection | Pinion gear shimming and propeller end float | Pressure testing | Zinc anode | Gear shift linkage adjustment | Water pump
CHAPTER TEN | AUTOMATIC REWIND STARTERS Engine cover starter | Spool starter (4.4-8 hp) | Spool starter (9.2-15 hp) | Spool starter (35 hp) | Flywheel mounted starter
CHAPTER ELEVEN | POWER TRIM AND REMOTE CONTROL SYSTEMS Power trim and tilt | Remote control
INDEX
WIRING DIAGRAMS
Publisher: Clymer Manuals — 1991 Binding: Paperback — 8¼ x 10¾ inches Pages: 422 — Hundreds of b&w photos and illustrations ISBN: 0892875518
The Chrysler outboard service and repair manual applies to the following years: 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984
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