Evinrude Johnson Outboard Service and Repair Manual
This Clymer outboard shop manual covers Evinrude Johnson 85-300 horsepower engines for the years 1995-2006.
Models Included are:
Evinrude/Johnson 65 Jet (1995-2006)
Evinrude/Johnson 80 Jet (1995-2006)
Evinrude/Johnson 85 Backtroller (1995-2006)
Evinrude/Johnson 88 Special (1995-2006)
Evinrude/Johnson 90 Special (1995-2006)
Evinrude/Johnson 105 Jet (1995-2006)
Evinrude/Johnson 112 Special (1995-2006)
Evinrude/Johnson 115 Special (1995-2006)
Evinrude/Johnson 130 HP (1995-2006)
Evinrude/Johnson 150 HP (1995-2006)
Evinrude/Johnson 175 HP (1995-2006)
Evinrude/Johnson 200 HP (1995-2006)
Evinrude/Johnson 225 HP (1995-2006)
Evinrude/Johnson 250 HP (1995-2006)
Evinrude/Johnson 300 HP (1995-2006)
Evinrude/Johnson 90 HP Ficht Models (1995-2006)
Evinrude/Johnson 115 HP Ficht Models (1995-2006)
Evinrude/Johnson 150 HP Ficht Models (1995-2006)
Evinrude/Johnson 175 HP Ficht Models (1995-2006)
Evinrude/Johnson 200 HP Ficht Models (1995-2006)
Evinrude/Johnson 225 HP Ficht Models (1995-2006)
The Evinrude Johnson outboard manual by Clymer is a great reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic. The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail. The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.
The Evinrude Johnson outboard manual includes the following chapter information:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / PRopellers / Specifications
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques / Specifications
CHAPTER THREE / TROUBLESHOOTING
Service precautions - 1998 model year engines / Safety precautions / Operating requirements / Test and repair equipment / Starting equipment / Battery charging system / Electrical accessories / Warning system / Ignition system / Capacitor discharge ignition (CDI) troubleshooting / CD4 ignition system troubleshooting (V4 cross flow models) / CD4 ignition system troubleshooting (130 hp V4 loop charged models) / OIS2000 ignition system troubleshooting (60 degree V$ and V6 loop charged models) / CD6 ignition system troubleshooting (200 and 225 hp models) / CD8 ignition system troubleshooting (250 and 300 hp V8 models) / Key and neutral start switch / Fuel system troubleshooting / Engine temperature and overheating / Specifications
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Storage / Complete submersion / Anticorrosion maintenance / Engine flushing / Power steering belt tension / Tune-up / Specifications
CHAPTER FIVE / ENGINE SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
65 jet, 80 jet (1995-1997) and 85-115 hp (90º V4 cross flow models) / 80 jet (1998), 105 jet, 90, 115, 150 and 175 hp (60º V4 and V6 models) / 130 hp (1995) / 130 hp (1996) and 200, 225, 250 and 300 hp (1995 and 1996) / 130, 200, 225 and 250 hp (1997 and 1998) / Specifications
CHAPTER SIX / FUEL SYSTEM
Fuel pump / Carburetors / Top feed carburetor / Minlon carburetors / Electric fuel primer pump / Electric fuel primer solenoid / Vacuum switch / Fuel module and vapor separator / Antisiphon devices / Fuel tank / Fuel line and primer bulb / Specifications
CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS
Battery charging system / Fuse or circuit breaker / Electric starting system / Neutral safety switch / Flywheel service / Ignition systems / CD4 ignition (90º V4 cross-flow models) / OIS2000 ignition system (60º V4 and V6 models) / CD4, CD6 and CD8 ignition (90º V4, V6 and V8 loop-charged models) / Specifications
CHAPTER EIGHT / POWER HEAD
Power head break-in removal installation disassembly assembly cleaning and inspections / Lubricants, sealants and adhesives / Sealing surfaces / Fasteners and torque / Flywheel / Reed valves / Thermostats and water blow-off valve / Specifications
CHAPTER NINE / LOWER GEARCASE AND JET DRIVE
Gearcase identification / Gear case operation / Gear ratio / High altitude operation / Counter-rotation gearcases / Corrosion control / Gearcase lubrication / Neutral start adjustment (tiller handle models) / Shift lever detent adjustment / Propeller / Trim tab adjustment / Gearcase removal installation / disassembly reassembly cleaning inspection pressure and vacuum tests / Water pump / Pinion gear shimming / Shift shaft height adjustment / Jet drive models / Jet pump unit adjustments and maintenance / Jet pump unit service / Drive shaft and bearing housing / Water intake housing liner / Specifications
CHAPTER TEN / TRIM AND TILT SYSTEMS
Manual tilt-assist cylinder / Power trim and tilt systems / Power trim and tilt hydraulic troubleshooting / Power trim and tilt system / Electric motor testing / Power trim and tilt system service / Specifications
CHAPTER ELEVEN / OIL INJECTION SYSTEMS
VRO2 oil injection / Specifications
CHAPTER TWELVE / REMOTE CONTROLS
Specifications
SUPPLEMENT / 1997-2006 FICHT FUEL INJECTION (FFI) SERVICE INFORMATION
Specifications
INDEX
WIRING DIAGRAMS
Publisher: Clymer Manuals
Binding: Paperback — 8¼ x 10¾ inches
Pages: 752 — Hundreds of b&w photos and illustrations
ISBN: 9780892878574
The Evinrude Johnson outboard service and repair manual applies to the following years:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
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