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Harley Davidson Sportster Service and Repair Manual (XL883, XL1200)
Buy the Harley Davidson Sportster service and repair manual and learn to perform every service and repair job on your Sportster 883 and 1200 model motorcycle. Our Clymer repair manuals are written for the do-it-yourself mechanic and the experienced pros. This service manual contains many original photographs, illustrations and wiring diagrams obtained from the complete teardown and rebuild of the Harley Davidson XL Sportster. This, in addition to extensive research is how Clymer repair manuals achieve an unmatched level of detail and accuracy.
Harley Sportster Model Years Covered:
- 2004
- 2005
- 2006
- 2007
- 2008
- 2009
- 2010
- 2011
- 2012
- 2013
Harley Davidson Sportster Models Covered:
| 2004-2013 HARLEY-DAVIDSON XL1200C Sportster Custom |
| 2004-2011 HARLEY-DAVIDSON XL1200L Sportster Low |
| 2007-2012 HARLEY-DAVIDSON XL1200N Sportster Nightster |
| 2004-2009 HARLEY-DAVIDSON XL1200R Sportster |
| 2012-2013 HARLEY-DAVIDSON XL1200V Sportster 72 Seventy-Two |
| 2010-2013 HARLEY-DAVIDSON XL1200X Sportster 48 Fourty-Eight |
| 2004-2009 HARLEY-DAVIDSON XL883 Sportster |
| 2004-2010 HARLEY-DAVIDSON XL883C Sportster Custom |
| 2004-2013 HARLEY-DAVIDSON XL883L Sportster Low |
| 2009-2013 HARLEY-DAVIDSON XL883N Sportster Iron |
| 2004-2013 HARLEY-DAVIDSON XL883R Sportster |
Harley Davidson Sportster Repair Manual Chapters:Does not cover XR1200.
AMENDMENT
On the 2/1 edition, page X (QRD) and page 538 have been changed to note
the engine oil capacity on 2008-2009 models is 2.8 qt (2.65 L).
On 2004-2007 models the capacity is 3.6 qt. (3.4 L).
Does not cover XR1200.
This Harley-Davidson Sportster XL Manual is 616 pages.
CHAPTER ONE - GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial
numbers / Fasteners / Shop supplies / Tools / Measuring tools /
Electrical system fundamentals / Basic service methods / Storage /
Specifications
CHAPTER TWO - TROUBLESHOOTING
Engine operating requirements / Engine starting / Engine performance /
Starting system / Charging system / Ignition system / Electronic
diagnostic system / Fuel system / Engine noises / Engine lubrication /
Clutch / Transmission / Excessive vibration / Suspension and steering /
Brakes / Specifications
CHAPTER THREE - LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type / Pre-ride inspection / Tires and wheels / Periodic
lubrication / Periodic maintenance / Tune-up / Air filter element /
Engine compression test / Spark plugs / Idle speed adjustment /
Specifications
CHAPTER FOUR - ENGINE TOP END
Outer rocker covers / Inner rocker covers / Cylinder head / Valves and
valve components / Pushrods and covers / Cylinder / Pistons and piston
rings / Oil tank and oil hoses / Specifications
CHAPTER FIVE - ENGINE LOWER END
Engine removal installation / Valve tappets / Gearcase cover and timing
gears / Oil pump / Oil filter mount / Crankcase and crankshaft / Engine
mounting system / Specifications
CHAPTER SIX - PRIMARY DRIVE, CLUTCH AND EXTERNAL SHIFT MECHANISM
Primary drive cover / Clutch release mechanism / Primary chain adjuster /
Primary drive/clutch / Clutch cable / Shift lever assembly / Shift
shaft / Specifications
CHAPTER SEVEN - TRANSMISSION AND INTERNAL SHIFT MECHANISM
Internal gearshift mechanism / Transmission / Mainshaft / (2004-2005
models) / Countershaft / (2004-2005 models) / Transmission / (2006-on
models) / Mainshaft / (2006-on models) / Countershaft / (2006-on models)
/ Main drive gear / Crankcase bearing / Transmission drive sprocket /
Specifications
CHAPTER EIGHT - FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Air filter backplate / Carburetor / Intake manifold / Fuel hose and
clamps / Throttle and idle cables / Starting enrichment valve (choke) /
cable replacement / Fuel tank / Fuel shutoff valve / Exhaust system /
Evaporative emission control system / (California models) /
Specifications
CHAPTER NINE - ELECTRICAL SYSTEM
Electrical component replacement / Battery / Charging system /
Alternator / Ignition system / Starter / Starter solenoid / Lighting
system / Switches / Horn / Starter relay switch / Speedometer /
Tachometer / Vehicle speed sensor / Turn signal module (TSM) and turn /
signal security module (TSSM) / Security system / Fuses / Maxi-fuse /
Electrical connectors / Specifications
CHAPTER TEN - WHEELS, TIRES AND DRIVE BELT
Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs /
Driven sprocket assembly / Drive sprocket / Drive belt / Wheel
inspection / Laced wheels / Disc and cast wheels / Wheel balance / Tires
/ Specifications
CHAPTER ELEVEN - FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Steering head and stem / Steering head bearing race / Steering play adjustment / Specifications
CHAPTER TWELVE - REAR SUSPENSION
Shock absorbers / Swing arm / Specifications
CHAPTER THIRTEEN - BRAKES
Brake fluid type / Brake service / Front brake pads / Front brake
caliper / Front brake master cylinder / Rear brake pads / Rear brake
caliper / Rear master cylinder / Brake hose and line replacement / Brake
disc / Rear brake pedal / Brake bleeding / Brake fluid draining and
flushing / Specifications
CHAPTER FOURTEEN - BODY
Seat / Front fender / Rear fender / Left side cover / Right side cover /
Footrests / Footrest brackets / Sidestand / Fork lock / Specifications
SUPPLEMENT 2007-2013 SERVICE INFORMATION
Engine starting / Engine performance / Starting system / Charging system
/ Ignition system / Electronic diagnostic system / Fuel system / Brakes
/ Periodic maintenance / Cylinder head / Engine / Gearcase cover and
timing gears / Shift lever assembly / Primary drive/clutch / Air filter
backplate / Electronic fuel injection (EFI) / Depressurizing the fuel
system / Induction module / Fuel injectors / Throttle position (TP)
sensor / TMAP sensor / Idle air control (IAC) / Oxygen (O2) sensor /
Throttle body / Intake manifold / Fuel tank / Fuel pump module /
Throttle and idle cables / Fuel pressure test / Evaporative emission
control system / (California models) / Exhaust system / Electrical
Component Replacement / Battery / Charging system / Alternator /
Ignition system / Electronic control module (ECM) / Engine temperature
(ET) sensor / Lighting system / Security system / Hands-free security
module (HFSM) / HFSM antenna / Fuel level sender resistor / Speedometer /
Vehicle speed sensor (VSS) / Clutch switch / Side stand sensor / Wire
harness caddy / Relays / Fuses / Electrical connector service / Front
wheel / Rear wheel / Handlebar / Front forks / Brake fluid / Front brake
master cylinder / Rear brake pedal / Rear fender / Specifications
INDEX
COLOR WIRING DIAGRAMS
Repair Manual Information:
- Publisher: Clymer Manuals - 2013
- Binding: Paperback - 8.25 x 10.75 inches
- Pages: 616- Hundreds of b&w photos and illustrations
- ISBN: 9781599696423
Use the "Buy Now" button at the top of this page to purchase the Harley Davidson Sportster Manual.
Tags: Harley, Davidson, Sportster, Service, Repair, Manual, Clymer, XL883, XL883C, XL883L, XL883N, XL883R, XL1200, XL1200C, XL1200L, XL1200N, XL1200R, XL1200X, 883, 1200
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