QUICK REFERENCE DATA
GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Serial numbers | Fasteners | Shop supplies | Tools | Measuring tools | Electrical system fundamentals | Service methods | Storage
TROUBLESHOOTING
Starting the engine | Engine will not start | Engine performance | Engine | Engine lubrication | Cylinder leakdown test | Clutch | Gearshift linkage | Transmission | Fuel system | Electrical testing | Lighting system | Charging system | Ignition system | Starting system | Front suspension and steering | Brake system
LUBRICATION, MAINTENANCE and TUNE-UP
Fuel type | Tune-up | Air filter | Compression test | Spark plugs | Ignition timing inspection | Valve clearance | EFI starter valve synchronization | Idle speed adjustment | Fuel hose inspection | Control cable lubrication | Throttle cables | Clutch cable adjustment | Engine oil and filter | Cooling system | Emission control systems | Battery | Tires and wheels | Front fork oil change | Drive chain | Brake system | Headlight aim | Sidestand and ignition cutoff switch | Steering bearing inspection | Front suspension inspection | Rear suspension inspection | Fastener inspection | Wheel bearing inspection | Lights and horn inspection
ENGINE TOP END and EXHAUST SYSTEM
Engine service | Exhaust system | Cylinder head cover | Camshafts | Camshaft chain tensioner | Camshaft chain, timing sprocket and chain guides | Cylinder head | Valve lifters and shims | Valves and valve components
ENGINE LOWER END
Engine | Oil pan, oil strainer and pressure relief valve | Oil pump | Oil cooler | Crankcase | Piston and connecting rod assembly | Crankshaft | Break-in procedure
CLUTCH, STARTER CLUTCH and EXTERNAL SHIFT MECHANISM
Right crankcase cover | Clutch | Starter clutch and reduction gear assembly | External shift mechanism
TRANSMISSION and INTERNAL GEARSHIFT MECHANISM
Transmission and internal shift mechanism | Transmission inspection | Internal shift mechanism inspection
FUEL INJECTION and EMISSION CONTROL SYSTEMS
Fuel system precautions | Fuel pressure test | Fuel flow test | Fuel tank cover | Fuel tank | Fuel pump | Air filter housing | Secondary fuel injection | Throttle body (primary fuel injection) | Fuel injectors (primary fuel injection) | Fast idle hot wax unit (2003-2004 models) idle air control (IAC) and thermal valve (2005-2006 models) | Starter valves | Fuel cut relay | Map sensor | Intake air temperarure (IAT) sensor | Camshaft position (CMP) sensor | Throttle position (TP) sensor | Bank angle sensor | Engine stop relay | Engine control module (ECM) | Throttle cable replacement | Emission control system labels | Secondary air supply system | Evaporative emission control system | Oxygen sensor(s) (California models) | Malfunction indicator lamp (MIL)
ELECTRICAL SYSTEM
Electrical component replacement | Electrical connectors | Battery | Charging system | Alternator cover and stator coil | Flywheel | Ignition system | Starter | Starter relay | Clutch diode | Lighting system | Combination meter | Tachometer | Speedometer | vehicle speed (VS) sensor | Engine coolant temperature (ECT) sensor | Fuel level sensor | Relays | Horn | Switches | Fuses | Wiring diagrams
COOLING SYSTEM
Cooling system precautions | Cooling system inspection | Coolant reserve tank and bracket | Radiator | Cooling fan | Thermostat | Thermostat housing | Cylinder block coolant joint | Water pump
WHEELS, TIRES and DRIVE CHAIN
Motorcycle stands | Front wheel | Rear wheel | Rear coupling and rear sprocket | Front and rear hubs | Wheel runout and balance | Tires | Drive chain
FRONT SUSPENSION and STEERING
Handlebar assemblies | Front fork | Steering head and stem | Steering bearing preload | Steering head bearing races
REAR SUSPENSION
Suspension linkage | Shock absorber | Swing arm
BRAKE SYSTEM
Brake service | Front brake pad replacement | Front brake caliper | Front master cylinder | Rear brake pads | Rear brake caliper | Rear master cylinder | Brake hose replacement | Brake disc | Rear brake pedal | Brake bleeding
BODY PANELS
Body panel fasteners | Riders seat | Pillon seat | Side covers and rear cowl | Lower cowl | Air duct covers | Side fairing panel | Mirrors | Windscreen | Front fairing and air ducts | Front fender | Upper rear fender (2003-2004 models) | Rear fender (2005-2006 models) | Rear frame rail | Battery tray (2003-2004 models)
COLOR WIRING DIAGRAMS
The Honda CBR 600 manual by Clymer is the best reference book for repair and service information for your Honda CBR600RR motorcycle.
Publisher: Clymer Manuals - 2007
Author: Ed Scott
Pages: 526 - Over 1500 b&w photos and illustrations
Please note that this digital version is accessed online in zmag format. It remains available to the purchaser indefinitely via the internet but it cannot be printed or downloaded to your computer
