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Honda CBR600RR Manual 2003-2006
Honda CBR 600 Manual (CBR600RR)
Honda CBR 600 Manual (CBR600RR)


 
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Description
 

Honda CBR 600 (CBR60RR) Manual

This Clymer motorcycle manual covers the Honda CBR 600 for the years indicated below: 

Models Included are:
2003, 2004, 2005, 2006 HONDA CBR600RR

The Honda CBR 600 manual by Clymer is the best reference book for repair and service information for your Honda CBR600RR motorcycle. Every Clymer motorcycle service manual is written for the do-it-yourselfer as well as the experienced mechanic, Clymer motorcycle repair manuals are the cheapest way to keep your motorcycle running properly. Every Clymer motorcycle service manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the motorcycle covered. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail, accuracy and clarity to guide the reader through each service, troubleshooting and repair procedure.
 
The Honda CBR 600 manual includes the following chapter information:

QUICK REFERENCE DATA
 
CHAPTER ONE: GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Serial numbers | Fasteners | Shop supplies | Tools | Measuring tools | Electrical system fundamentals | Service methods | Storage
 
CHAPTER TWO: TROUBLESHOOTING
Starting the engine | Engine will not start | Engine performance | Engine | Engine lubrication | Cylinder leakdown test | Clutch | Gearshift linkage | Transmission | Fuel system | Electrical testing | Lighting system | Charging system | Ignition system | Starting system | Front suspension and steering | Brake system
 
CHAPTER THREE: LUBRICATION, MAINTENANCE and TUNE-UP
Fuel type | Tune-up | Air filter | Compression test | Spark plugs | Ignition timing inspection | Valve clearance | EFI starter valve synchronization | Idle speed adjustment | Fuel hose inspection | Control cable lubrication | Throttle cables | Clutch cable adjustment | Engine oil and filter | Cooling system | Emission control systems | Battery | Tires and wheels | Front fork oil change | Drive chain | Brake system | Headlight aim | Sidestand and ignition cutoff switch | Steering bearing inspection | Front suspension inspection | Rear suspension inspection | Fastener inspection | Wheel bearing inspection | Lights and horn inspection
 
CHAPTER FOUR: ENGINE TOP END and EXHAUST SYSTEM
Engine service | Exhaust system | Cylinder head cover | Camshafts | Camshaft chain tensioner | Camshaft chain, timing sprocket and chain guides | Cylinder head | Valve lifters and shims | Valves and valve components
 
CHAPTER FIVE: ENGINE LOWER END
Engine | Oil pan, oil strainer and pressure relief valve | Oil pump | Oil cooler | Crankcase | Piston and connecting rod assembly | Crankshaft | Break-in procedure
 
CHAPTER SIX: CLUTCH, STARTER CLUTCH and EXTERNAL SHIFT MECHANISM
Right crankcase cover | Clutch | Starter clutch and reduction gear assembly | External shift mechanism
 
CHAPTER SEVEN: TRANSMISSION and INTERNAL GEARSHIFT MECHANISM
Transmission and internal shift mechanism | Transmission inspection | Internal shift mechanism inspection
 
CHAPTER EIGHT: FUEL INJECTION and EMISSION CONTROL SYSTEMS
Fuel system precautions | Fuel pressure test | Fuel flow test | Fuel tank cover | Fuel tank | Fuel pump | Air filter housing | Secondary fuel injection | Throttle body (primary fuel injection) | Fuel injectors (primary fuel injection) | Fast idle hot wax unit (2003-2004 models) idle air control (IAC) and thermal valve (2005-2006 models) | Starter valves | Fuel cut relay | Map sensor | Intake air temperarure (IAT) sensor | Camshaft position (CMP) sensor | Throttle position (TP) sensor | Bank angle sensor | Engine stop relay | Engine control module (ECM) | Throttle cable replacement | Emission control system labels | Secondary air supply system | Evaporative emission control system | Oxygen sensor(s) (California models) | Malfunction indicator lamp (MIL)
 
CHAPTER NINE: ELECTRICAL SYSTEM
Electrical component replacement | Electrical connectors | Battery | Charging system | Alternator cover and stator coil | Flywheel | Ignition system | Starter | Starter relay | Clutch diode | Lighting system | Combination meter | Tachometer | Speedometer | vehicle speed (VS) sensor | Engine coolant temperature (ECT) sensor | Fuel level sensor | Relays | Horn | Switches | Fuses | Wiring diagrams
 
CHAPTER TEN: COOLING SYSTEM
Cooling system precautions | Cooling system inspection | Coolant reserve tank and bracket | Radiator | Cooling fan | Thermostat | Thermostat housing | Cylinder block coolant joint | Water pump
 
CHAPTER ELEVEN: WHEELS, TIRES and DRIVE CHAIN
Motorcycle stands | Front wheel | Rear wheel | Rear coupling and rear sprocket | Front and rear hubs | Wheel runout and balance | Tires | Drive chain
 
CHAPTER TWELVE: FRONT SUSPENSION and STEERING
Handlebar assemblies | Front fork | Steering head and stem | Steering bearing preload | Steering head bearing races
 
CHAPTER THIRTEEN: REAR SUSPENSION
Suspension linkage | Shock absorber | Swing arm
 
CHAPTER FOURTEEN: BRAKE SYSTEM
Brake service | Front brake pad replacement | Front brake caliper | Front master cylinder | Rear brake pads | Rear brake caliper | Rear master cylinder | Brake hose replacement | Brake disc | Rear brake pedal | Brake bleeding
 
CHAPTER FIFTEEN: BODY PANELS
Body panel fasteners | Riders seat | Pillon seat | Side covers and rear cowl | Lower cowl | Air duct covers | Side fairing panel | Mirrors | Windscreen | Front fairing and air ducts | Front fender | Upper rear fender (2003-2004 models) | Rear fender (2005-2006 models) | Rear frame rail | Battery tray (2003-2004 models)
 
COLOR WIRING DIAGRAMS
 
The Honda CBR 600 manual by Clymer is the best reference book for repair and service information for your Honda CBR600RR motorcycle.
 
Publisher: Clymer Manuals - 2007
Author: Ed Scott
Binding: Paperback - 7 x 10 inches
Pages: 526 - Over 1500 b&w photos and illustrations
ISBN: 9781599691084


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