QUICK REFERENCE DATA
CHAPTER ONE | GENERAL INFORMATION
CHAPTER TWO | TROUBLESHOOTING
CHAPTER THREE | PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks | Pre-ride inspection | Maintenance intervals schedule | Engine oil and filter change | Fork oil change | Control cables | Chain lubrication and adjustment | Periodic maintenance | Tune-up | Valve clearance adjustment | Spark plugs | Ignition timing | Carburetor adjustment | Specifications
CHAPTER FOUR | ENGINE
Removal installation | Cylinder head cover | Cam chain, timing sprocket and chain guides | Cylinder head | Valves and components | Oil pan, oil strainer and pressure relief valve | Oil pump | Oil cooler | Starter clutch | Crankcases | Piston and connecting rod assembly | Crankshaft | Break-in procedure | Specifications
CHAPTER FIVE | CLUTCH
Clutch cover | Clutch release mechanism | Clutch | Specifications
CHAPTER SIX | TRANSMISSION
External shift mechanism | Internal shift mechanism | Transmission gears | Specifications
CHAPTER SEVEN | FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation | Carburetor service | Carburetor assembly | Carburetor separation | Carburetor adjustments | Throttle cable replacement | Chock cable replacement | Fuel shutoff valve | Filler cap | Crankcase breather system | Evaporative emission control system | Secondary air supply system | Specifications
CHAPTER EIGHT | ELECTRICAL SYSTEM
Battery | Charging system | Ignition system | Lighting system | Switches | Electrical components | Fuses | Wiring diagrams | Specifications
CHAPTER NINE | COOLING SYSTEM
Cooling system inspection | Coolant reserve tank | Radiator | Cooling fan | Thermostat | Water pump | Hoses | Specifications
CHAPTER TEN | FRONT SUSPENSION AND STEERING
Front wheel | Front hub | Wheels | Tubeless tire changing | Handlebar | Steering head bearing races | Steering play | Front fork | Specifications
CHAPTER ELEVEN | REAR SUSPENSION
Rear wheel | Driven flange and sprocket | Shock absorber | Pro-Link suspension system | Swing arm | Specifications
CHAPTER TWELVE | BRAKES
Disc brakes | Front brake pad replacement | Front brake caliper | Front master cylinder | Rear disc brake | Rear brake pad replacement | Rear brake caliper | Rear master cylinder | Brake hose replacement | Brake disc | Bleeding the system | Specifications
CHAPTER THIRTEEN | FAIRING COMPONENTS
Side covers | Seat | Maintenance covers | Side fairings | Mirrors | Windshield | Rear fender B | Tail cowl | Rear fender A | Specifications
SUPPLEMENT
INDEX
WIRING DIAGRAMS