QUICK REFERENCE DATA
GENERAL INFORMATION
Manual organization / Service hints / Safety first / Parts replacement / Expendable supplies / Tools / Serial numbers / General specifications
TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Emergency troubleshooting / Engine / Charging system / Starter / Engine noises / Excessive vibration / Lubrication troubles / Fuel system / Clutch / Transmission / Brakes / Lighting system / Front suspension and steering
PERIODIC MAINTENANCE AND LUBRICATION
Routine / Service intervals / Tires / Battery / Periodic lubrication / Periodic maintenance / Tune-up
ENGINE
Engine principles / Servicing engine in frame / Engine removal and installation / Cylinder head / Valve and valve seats / Upper rocker arm assemblies / Camshaft / Camshaft chain and tensioner / Lower rocker arm assemblies / Piston and connecting rods / Alternator / Oil pump / Oil pressure relief valve / Cylinder block/crankcase / Crankshaft / Starter gears and clutch / Break-in / Specifications
CLUTCH AND TRANSMISSION
Clutch / Clutch cable / Shifting mechanism / Transmission / Gearshift drum and forks / Final shaft
FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetors / Fuel shutoff valve / Fuel tank / Crankcase breather system / Exhaust system
ELECTRICAL SYSTEM
Charging system / Battery / Alternator / Voltage regulator/rectifier / Ignition system / Ignition coil / Capacitor discharge system / Spark plugs / Starting system / Starter / Lighting / Fuses
COOLING SYSTEM
Checks / Radiator / Fan / Thermostat / Coolant change / Water pump
FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balancing / Tire changing / Handlebar / Steering head / Front fork
REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Tire change / Final drive / Drive shaft/rear swing arm / Rear shocks
BRAKES
Front disc brake / Rear drum brake
FRAME
SUPPLEMENT / 1980 AND LATER SERVICE INFORMATION
INDEX
COLOR WIRING DIAGRAMS
