QUICK REFERENCE DATA
GENERAL INFORMATION
TROUBLESHOOTING
LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-ride inspection / Service intervals / Tires and wheels / Crankcase breather hose / Evaporation emission control / Battery / Periodic lubrication / Periodic maintenance / Rear suspension shock adjustment / Tune-up / Specifications
ENGINE
Engine rotation / Servicing engine in frame / Exhaust system / Cylinder head cover / Camshaft timing belts and driven pulleys / Crankshaft drive pulley / Camshaft and rocker arm assemblies / Cylinder heads / Valves and valve components / Engine front cover / Removal installation / Engine mounts / Rear engine case / Starter clutch / Alternator clutch assembly / Primary drive and driven gears / Final drive gear / Scavenge oil pump / Oil strainer and main oil pump / Crankcase / Pistons and connecting rods / Crankshaft / Break-in procedure / Specifications
CLUTCH
Clutch hydraulic system / Master cylinder / Slave cylinder / Bleeding / Specifications
TRANSMISSION AND GEARSHIFT MECHANISM
External shift mechanism / Internal shift mechanism / Output shaft / Specifications
FUEL AND EMISSION CONTROL SYSTEMS
Air filter / Carburetor operation service adjustment / Fuel tank / Fuel valve / Secondary air supply system / Crankcase breather system / Evaporative emission control system / Specifications
ELECTRICAL SYSTEM
Battery / Charging system / Alternator / Ignition system / Starting system / Lighting / Cooling system / Switches / Meters / Radio / Horn / Fuses / Specifications
COOLING SYSTEM
Cooling system check / Radiator / Cooling fan / Coolant reservoir / Engine coolant temperature ECT sensor / Engine coolant thermosensor / Engine coolant thermostatic switch / Fan motor switch / Thermostat / Thermostat housing / Coolant pump / Coolant pipes / Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND FINAL DRIVE
Front hub / Rear hub / Bearing and seal replacement / Final drive unit and drive shaft / Universal joint / Specifications
FRONT SUSPENSION AND STEERING
Handlebar / Steering head and stem / Steering head bearing race / Front fork / Specifications
REAR SUSPENSION
Shock absorbers / Swing arm / Specifications
BRAKES
Disc brakes / Front brake pad / Front master cylinder / Front caliper / Rear brake pad / Rear master cylinder and reservoir / Rear caliper / Front and rear brake discs / Brake hose replacement / Bleeding /Rear brake pedal / Specifications
FRAME AND BODY
Seats / Frame rear side covers / Center cover / Steering head cover / Radiator cover / Windshield / Windshield / Fairing / Saddlebag and mounting bracket / Trunk / Seat back and arm rest / Front fender / Rear fender / Footpegs and brackets / Specifications
INDEX
COLOR WIRING DIAGRAMS
Models covered:
1997 1998 1999 2000 2001 2002 2003 HONDA GL1500C
1999 2000 2001 HONDA GL1500CF INTERSTATE
1997 1998 1999 2000 HONDA GL1500CT TOURER