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Kawasaki Concours Manual (GTR1000 & ZG1000)
This Clymer motorcycle manual covers the Kawasaki Concours for these years:
Models:
1986-2004 KAWASAKI GTR1000
1986-2004 KAWASAKI ZG1000 Concours
The Kawasaki Concours manual by Clymer is the best reference book for repair and service information for your Concours motorcycle. Every Clymer motorcycle service manual is written for the do-it-yourselfer as well as the experienced mechanic, Clymer motorcycle repair manuals are the cheapest way to keep your motorcycle running properly. Every Clymer motorcycle service manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the motorcycle covered. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail, accuracy and clarity to guide the reader through each service, troubleshooting and repair procedure.
The Kawasaki Concours manual includes the following chapter information:
QUICK REFERENCE DATA
GENERAL INFORMATION
TROUBLESHOOTING
Operating requirements | Starting the engine | Starting difficulties | Engine performance | Engine noises | Engine lubrication | Engine leakdown test | Clutch | Fuel system | Gearshift linkage | Transmission | Final drive | Electrical testing | Charging system | Ignition system | Starting system | Cooling system | Front suspension and steering | Brakes
LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance schedule intervals | Spark plugs | Engine compression test | Ignition timing | Valve clearance | Engine oil and filter | Air filter | Throttle and choke cable | General lubrication | Emission control system | Specifications
ENGINE
Cylinder head cover | Cam chain tensioner | Camshaft | Cam chain and chain guides | Rocker arm assembly | Cylinder head | Valves and components | Cylinder block | Pistons | Removal installation | Alternator chain assembly | Starter clutch and alternator shaft | Oil cooler | Oil pan | Oil pump | Oil pressure switch | Crankcase | Crankshaft | Connecting rods | Balancer | Specifications
CLUTCH
Clutch system bleeding and draining | Clutch cover | Clutch master cylinder | Clutch slave cylinder | Clutch hose | Specifications
TRANSMISSION, BEVEL GEARCASE AND SHIFT MECHANISM
Shift pedal | Shift pedal bracket | External shift mechanism | Internal shift mechanism | Bevel gear assembly | Specifications
AIR|FUEL, EMISSION AND EXHAUST SYSTEM
Fuel tank | Fuel level sensor | Fuel valve | Air filter housing | Secondary air system | Evaporative emission control system | Carburetor | Throttle cable | Exhaust system | Specification
ELECTRICAL SYSTEM
Battery terminal | Charging system | Alternator | Ignition system | Starting system | Lighting system | Meter assembly | Gauges | Wiring and connectors | Switches | Junction box | Fuses | Specifications
COOLING SYSTEM
Hose clamps | Flushing the system | Water pump | Thermostat assembly | Coolant temperature sensor | Coolant reservoir | Coolant manifold | Radiator | Cooling fan motor | Fan switch | Radiator bracket | Specifications
WHEELS AND TIRES
Front rear wheel | Front rear hub | Specifications
FRONT SUSPENSION AND STEERING
Front fork | Handlebars | Handlebar left grip replacement | Steering head | Lower bearing replacement | Specifications
REAR SUSPENSION AND FINAL DRIVE
Shock absorber | Rear suspension linkage | Swing arm | Driveshaft | Final gearcase | Specifications
BRAKES
Bleeding and draining brake fluid | Brake pads | Front rear brake calipers | Front rear brake master cylinder | Brake pedal footpeg assembly | Brake disc | Brake hose replacement | Specifications
BODY AND FRAME
Side covers | Footpegs | Lower fairing | Middle fairing | Front fairing | Fairing bracket | Tail cover | Front fender | Rear fender | Seat | Tool box | Rear frame
INDEX
COLOR WIRING DIAGRAMS
The Kawasaki Concours manual by Clymer is the best reference book for repair and service information for your Concours motorcycle.
Publisher: Clymer Manuals — 2004
Author: Clymer Staff
Pages: 450 — Hundreds of b&w photos and illustrations
Please note that this digital version is accessed online in zmag format. It remains available to the purchaser indefinitely via the internet but it cannot be printed or downloaded to your computer
