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Kawasaki KLR650 Manual
This Clymer motorcycle manual covers the Kawasaki KLR60 for these years: 1987 - 2007
The Kawasaki KLR650 manual by Clymer is the best reference book for repair and service information for your KLR60 motorcycle. Every Clymer motorcycle service manual is written for the do-it-yourselfer as well as the experienced mechanic, Clymer motorcycle repair manuals are the cheapest way to keep your motorcycle running properly. Every Clymer motorcycle service manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the motorcycle covered. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail, accuracy and clarity to guide the reader through each service, troubleshooting and repair procedure.
The Kawasaki KLR650 manual includes the following chapter information:
QUICK REFERENCE DATA
GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Warning label | Serial numbers | Fasteners | Shop supplies | Basic tools | Precision measuring tools | Storage
TROUBLESHOOTING
Operating requirements | Starting the engine | Four-stroke operating principles | Engine spark test | Engine performance | Electrical testing | Starting system | Engine noise | Motorcycle noise | Engine leakdown test | Leak-down tester | Clutch | Gear shift linkage and transmission | Brakes | Steering and handling
LUBRICATION, MAINTENANCE and TUNE-UP
Pre-ride inspection | Engine break-in | Tune-up and service intervals | Battery | Fuel and lubricants | Periodic lubrication | Maintenance and inspection | Engine tune-up | Spark plugs
ENGINE TOP-END
Shop cleanliness | Exhaust system | Cylinder head cover | Camshafts and cam chain tensioner | Cylinder head | Valves | Cylinder | Piston and piston rings
ENGINE LOWER-END
Shop cleanliness | Engine | Cam chain and lower guide | Left crankcase cover | Engine balancer | Crankcase | Seal replacement | Crankcase bearing replacement | Crankshaft
CLUTCH, GEARSHIFT LINKAGE and LUBRICATION SYSTEM
Right crankcase cover | Clutch | External gearshift linkage | Oil pump | Primary drive gear | Clutch cable replacement | Kickstarter
TRANSMISSION and INTERNAL SHIFT MECHANISM
Transmission operation | Service notes | Input shaft | Output shaft | Transmission inspection | Shift drum and forks
FUEL SYSTEM
Carburetor | Carburetor cleaning and inspection | Float adjustment | Carburetor systems | Fuel valve | Evaporative emissions control system (California models only) | Throttle cable replacement | Air filter housing
ELECTRICAL SYSTEM
Resistance testing guidelines | Continuity testing guidelines | Ignition and charging system operation | Alternator cover | Stator and pickup coil | Rotor and starter clutch | Starter | Starting system | Ignition system | Charging system | Fan system | Water temperature gauge and sending unit | Turn signal relay | Headlight | Left handlebar switches
COOLING SYSTEM
Safety precautions | Radiator and fan | Thermostat | Water temperature sending unit | Water pump
WHEELS, TIRES and DRIVE CHAIN
Front wheel and speedometer drive unit | Rear wheel | Front and rear hubs | Rim and spoke service | Drive chain | Sprockets | Tire changing
FRONT SUSPENSION and STEERING
Handlebar | Steering stem and head | Fork removal and installation | Fork service
REAR SUSPENSION
Link-type suspension system | Shock absorber | Shock absorber linkage | Swing arm | Swing arm service | Shock absorber adjustment
BRAKES
Disc brake fundamentals | Front brake pads | Front brake caliper | Front master cylinder | Rear brake pads | Rear brake caliper | Rear master cylinder | Rear brake pedal | Brake system draining | Brake system bleeding | Brake disc
BODY
Side covers | Seat | Fuel tank | Radiator covers | Skid plate | Front fender | Fairing | Subframe
COLOR WIRING DIAGRAMS
The Kawasaki KLR650 manual by Clymer is the best reference book for repair and service information for your KLR650 motorcycle.
Publisher: Clymer Manuals - 2008
Author: Jay Bogart
Pages: 330 — Hundreds of b&w photos and illustrations
Please note that this digital version is accessed online in zmag format. It remains available to the purchaser indefinitely via the internet but it cannot be printed or downloaded to your computer
