Kawasaki Ninja Repair Manual (EX500, GPZ500S, 500R)

Buy the Kawasaki Ninja service and repair manual and learn to perform every service and repair job on your EX500, GPZ500S, 500R model motorcycle. Our Clymer repair manuals are written for the do-it-yourself mechanic and the experienced pros. This service manual contains many original photographs, illustrations and wiring diagrams obtained from the complete teardown and rebuild of the Kawasaki Ninja. This, in addition to extensive research is how Clymer repair manuals achieve an unmatched level of detail and accuracy.

Kawasaki Ninja Models Covered:

• EX500 A1-Z7 1987-1993
• EX500 A1-Z7 1987-1993
• GPZ500S E1-on (Germany) 1994-2002
• GPZ500S E1-on (Greece) 1994-2002
• GPZ500S E1-on (Norway) 1994-2002
• GPZ500S F1-on (Sweden) 1994-2002
• GPZ500S F1-on (UK) 1994-2002
• 500R D1-D9 (Canada) 1994-2002
• 500R D1-D9 (US) 1994-2002

Kawasaki Ninja Repair Manual Chapters:

• GENERAL INFORMATION
• TROUBLESHOOTING
• PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
• ENGINE
• CLUTCH AND PRIMARY CHAIN
• TRANSMISSION
• FUEL, EMISSION CONTROL AND EXHAUST SYSTEM
• ELECTRICAL SYSTEMS
• COOLING SYSTEM
• FRONT SUSPENSION AND STEERING
• REAR SUSPENSION
• BRAKES
• FAIRING
• SUPPLEMENT / 1994 AND LATER SERVICE INFORMATION
• INDEX
• WIRING DIAGRAMS

Kawasaki Ninja Model Years Covered:

• 1987
• 1988
• 1989
• 1990
• 1991
• 1992
• 1993
• 1994
• 1995
• 1996
• 1997
• 1998
• 1999
• 2000
• 2001
• 2002

Repair Manual Information:

• Publisher: Clymer Manuals — 2002
• Author: Ron Wright
• Binding: Paperback — 7 x 10 inches
• Pages: 244 — Hundreds of b&w photos and illustrations
• ISBN: 0892878428

Use the "Buy Now" button at the top of this page to purchase the Kawasaki Ninja Manual.

Tags: Kawasaki, Ninja, manual, manuals, service, repair, EX500, GPZ500S, 500R, motorcycle

Kawasaki Ninja Service and Repair Manual Chapters:

• CHAPTER ONE / GENERAL INFORMATION
• CHAPTER TWO / TROUBLESHOOTING
• CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
  Routine checks / Maintenance intervals / Tires / Battery / Periodic lubrication / Engine oil change / Periodic maintenance / Air filter / Timing / Tune-up / Spark plugs / Electronic ignition / Carburetor
• CHAPTER FOUR / ENGINE
  Engine removal installation / Cylinder head and camshafts / Rocker arm assemblies / Cam chain tensioner / Valves and valve components / Cylinder / Pistons and piston rings / Oil pump / Oil pressure relief valve / Oil level switch / Neutral switch / Alternator, starter drive mechanism and starter / Crankcase / Crankshaft and connecting rods / Balancer shaft
• CHAPTER FIVE / CLUTCH AND PRIMARY CHAIN
  Clutch and primary chain
• CHAPTER SIX / TRANSMISSION
  Shift mechanism / Transmission
• CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEM
  Fuel tank / Carburetor / Carburetor adjustment / Emission control (California models) / Exhaust system
• CHAPTER EIGHT / ELECTRICAL SYSTEMS
  Charging system / Transistorized ignition / IC igniter removal/installation / IC igniter test / Electric starter / Lighting system / Switches / Horn / Wiring and connectors / Thermostatic fan switch / Water temperature sensor / Junction box and fuses / Wiring diagrams
• CHAPTER NINE / COOLING SYSTEM
  Cooling system inspection / Radiator and fan / Thermostat / Water pump / Hoses / Thermostatic fan switch and water temperature sensor
• CHAPTER TEN / FRONT SUSPENSION AND STEERING
  Front wheel / Front hub / Wheel balance / Tubeless tires / Tubeless tire changing / Handlebars / Steering head / Front forks
• CHAPTER ELEVEN / REAR SUSPENSION
  Rear wheel / Rear hub / Rear wheel coupling / Drive chain / Cleaning / Wheel balancing / Tire changing / Rear shock absorber / Uni-Trak preload adjustment / Rear swing arm
• CHAPTER TWELVE / BRAKES
  Front disc brakes / Front brake pad / Front caliper / Front master cylinder / Front brake hose / Front brake disc / Bleeding the system / Rear drum brake
• CHAPTER THIRTEEN / FAIRING
• SUPPLEMENT / 1994 AND LATER SERVICE INFORMATION
• INDEX
• WIRING DIAGRAMS