Kawasaki Ninja Repair Manual (ZX500, ZX600)

Buy the Kawasaki Ninja service and repair manual and learn to perform every service and repair job on your ZX500 and ZX600 model motorcycle. Our Clymer repair manuals are written for the do-it-yourself mechanic and the experienced pros. This service manual contains many original photographs, illustrations and wiring diagrams obtained from the complete teardown and rebuild of the Kawasaki Ninja. This, in addition to extensive research is how Clymer repair manuals achieve an unmatched level of detail and accuracy.

Kawasaki Ninja Model Years Covered:

• 1985
• 1986
• 1987
• 1988
• 1989
• 1990
• 1991
• 1992
• 1993
• 1994
• 1995
• 1996
• 1997

Kawasaki Ninja Models Covered:

• ZX500 (Europe) 1985-1990
• ZX600A 1985-1987
• ZX600C 1988-1997

Kawasaki Ninja Repair Manual Chapters:

• QUICK REFERENCE DATA
• GENERAL INFORMATION
• TROUBLESHOOTING
• PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
• ENGINE
• CLUTCH
• TRANSMISSION
• FUEL, EMISSION CONTROL AND EXHAUST SYSTEM
• ELECTRICAL SYSTEMS
• COOLING SYSTEM
• FRONT SUSPENSION AND STEERING
• REAR SUSPENSION
• BRAKES
• FAIRING
• SUPPLEMENT / 1988 AND LATER SERVICE INFORMATION
• INDEX
• WIRING DIAGRAMS

Repair Manual Information:

• Publisher: Clymer Manuals
• Binding: Paperback — 7 x 10 inches
• Pages: 330 — Hundreds of b&w photos and illustrations
• ISBN: 0892876964

Use the "Buy Now" button at the top of this page to purchase the Kawasaki Ninja Manual.

Tags: Kawasaki Ninja manual, service and repair manuals, ZX500, ZX600, motorcycle

Kawasaki Ninja Service and Repair Manual Chapters:

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Maintenance intervals / Tires / Battery / Periodic lubrication / Periodic maintenance / Suspension adjustment / Suspension adjustment / Tune-up / Electronic ignition / Carburetor / Specifications

CHAPTER FOUR / ENGINE
Servicing engine in frame / Engine principles / Engine / Cylinder head cover and camshafts / Cam chain tensioner / Rocker arm assemblies / Cylinder head / Valves and valve components / Cylinder block / Piston and piston rings / Oil pressure relief valve / Oil pressure switch / Oil cooler / Secondary sprocket, shaft and starter motor clutch / Crankcase / Crankshaft / Connecting rods / Specifications

CHAPTER FIVE / CLUTCH
Clutch / Clutch release mechanism / Specifications

CHAPTER SIX / TRANSMISSION
Sprocket cover / Neutral switch / Engine sprocket / External shift mechanism / Shift detent / Transmission gears / Specifications

CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor / Fuel level / Fuel tank / Fuel valve / Fuel level sensor / Air suction system / Emission control / Exhaust system / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Alternator / Transistorized ignition / Electric starter / Lighting system / Switches / Wiring and connectors / Instrument cluster / Thermostatic fan switch / Water temperature sensor / Horn / Junction box and fuses / Wiring diagrams / Specifications

CHAPTER NINE / COOLING SYSTEM
Cooling system inspection / Coolant reservoir / Radiator and fan / Thermostat / Water pump / Hoses / Thermostatic fan switch and water temperature sensor / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Tubeless tires / Tubeless tire changing / Handlebars / Steering head / Brake plunger and anti-dive / Specifications

CHAPTER ELEVEN / REAR SUSPENSION
Rear wheel / Rear hub / Rear sprocket and coupling / Drive chain / Wheel balancing / Tire changing and repair / Rear shock absorber / Rear swing arm / Specifications

CHAPTER TWELVE / BRAKES
Disc brakes / Brake pad pads / Brake calipers / Front rear master cylinder / Brake hose / Brake disc / Bleeding the system / Specifications

CHAPTER THIRTEEN / FAIRING ASSEMBLY

SUPPLEMENT / 1988 AND LATER SERVICE INFORMATION

INDEX

WIRING DIAGRAMS