Kawasaki Vulcan Manual (Classis, Drifter, Nomad)
This Clymer motorcycle manual covers the Kawasaki Vulcan 1500 Series for these model years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008
1996-1997 KAWASAKI Vulcan Classic D1-D2
1998-2004 KAWASAKI Vulcan Classic E1-E7
2000-2008 KAWASAKI Vulcan Classic N1-N8
2006 KAWASAKI Vulcan Classic T6
1999-2000 KAWASAKI Vulcan Drifter J1-J2
2001-2005 KAWASAKI Vulcan Drifter R1-R5
1998-2001 KAWASAKI Vulcan Nomad G1, G1A, G2A, G3
2000-2004 KAWASAKI Vulcan Nomad L1-L5
The Kawasaki Vulcan manual by Clymer is the best reference book for repair and service information for your Vulcan motorcycle. Every Clymer motorcycle service manual is written for the do-it-yourselfer as well as the experienced mechanic, Clymer motorcycle repair manuals are the cheapest way to keep your motorcycle running properly. Every Clymer motorcycle service manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the motorcycle covered. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail, accuracy and clarity to guide the reader through each service, troubleshooting and repair procedure.
The Kawasaki Vulcan manual includes the following chapter information:
QUICK REFERENCE DATA
CHAPTER ONE: GENERAL INFORMATION
Manual organization | Warnings,cautions and notes | Safety | Serial numbers | Fasteners | Shop supplies | Tools | Measuring tools | Electrical system fundamentals | Service methods | Storage | Specifications
CHAPTER TWO: TROUBLESHOOTING
Starting the engine | Engine does not start | Engine performance | Electronic diagnostic system | Engine noises | Engine lubrication | Clutch | Gearshift linkage | Transmission | Fuel system | Electrical testing | Lighting system | Charging system | Ignition system | Starting system | Front suspension and steering | Brake system | Specifications
CHAPTER THREE: LUBRICATION, MAINTENANCE and TUNE-UP
Tune-up | Air filter | Engine oil and filter | Idle speed adjustment | Spark plugs | Battery | Compression test | Ignition timing inspection | Brake system | Clutch system | Cooling system | Fuel hose inspection | Emission control systems | Throttle cable operation and adjustment | Control cable lubrication | Gearshift pedals | Tires and wheels | Lights and horn inspection | Sidestand switch and ignition cut-off system | Steering head bearing inspection | Front suspension inspection | Rear suspension inspection | Swing arm bearing inspection | Final drive unit | Speedometer cable lubrication | Fasteners | Specifications
CHAPTER FOUR: ENGINE TOP END
Shop cleanliness | Engine | Rocker case cover | Rocker case | Camshaft and cam chain tensioner | External oil hoses | Cylinder head | Valves | Cylinder | Piston and piston rings | Specifications
CHAPTER FIVE: ENGINE LOWER END
Right crankcase cover | Left crankcase outer cover | Front bevel gearcase | Bevel gears | Bevel gears | Driven gear | Primary drive gear and water pump drive mechanism | Starter gears | Oil pump | Balancer weights | Balancer drive gear | Balancer shaft | Crankcase | Crankshaft and connecting rods | Break-in | Specifications
CHAPTER SIX: CLUTCH and EXTERNAL SHIFT MECHANISM
Gearshift pedals | Gearshift pedal shaft | External gearshift mechanism | Clutch | Clutch inner hub | Clutch master cylinder | Clutch hose assembly | Slave cylinder | Clutch hydraulic system | Specifications
CHAPTER SEVEN: TRANSMISSION and INTERNAL SHIFT MECHANISM
Transmission | Transmission inspection | Internal gearshift mechanism | Specifications
CHAPTER EIGHT: CARBURETOR, FUEL, EMISSION CONTROL and EXHAUST SYSTEMS
Carburetor | Throttle position sensor (TPS) | Throttle cable replacement | Choke cable replacement | Air filter housing | Fuel tank | Fuel valve | Fuel level sensor | Fuel pump | Fuel filter | Crankcase breather inspection | Clean air system | Evaporative emission control system | Exhaust system | Specifications
CHAPTER NINE: FUEL INJECTION, EMISSION CONTROL and EXHAUST SYSTEM
Digital fuel injection (DFI) | Fuel delivery system tests | Fuel pump | Fuel injection main relay | Fuel pressure regulator | Induction system | Idle speed control valves | Throttle body | Intake manifold | Fuel injectors | Throttle position sensor (TPS) | Atmospheric pressure (AP) sensor | Vacuum sensor | Engine coolant temperature (ECT) sensor | Intake air temperature (IAT) sensor | Vehicle-down sensor | Ignition pickup coils | Fuel tank | Fuel return check valve | Fuel level system | Clean air system | Evaporative emission control system | Throttle cable replacement | Choke cable replacement | Exhaust system | Specifications
CHAPTER TEN: ELECTRICAL SYSTEM
Electrical component replacement | Electrical connectors | Negative battery cable | Battery | Charging system | Regulator-rectifier | Alternator rotor and stator | Ignition system | Starting system | Starter | Starter relay | Starter circuit relay | Lighting system | Switches | Oil pressure warning system | Relays | Meter unit(L2-L4, N, R and T models), Turn signal canceling system | Speed sensor (L2-L4, N, R and T models) | Fuel level system | Cooling system | Fuel pump (D, E and G models) | Fuses and junction box | Wiring diagrams | Specifications
CHAPTER ELEVEN: COOLING SYSTEM
Cooling system safety | Radiator and fan | Cooling fan switch | Coolant temperature sending unit | Thermostat | Water pump | Specifications
CHAPTER TWELVE: WHEELS and TIRES
Front wheel | Rear wheel | Rear wheel coupling | Wheel and axle inspection | Front and rear hubs | Laced wheels | Tires | Wheel balance | Specifications
CHAPTER THIRTEEN: FRONT SUSPENSION and STEERING
Handlebar | Front fork | Steering head and stem | Steering head bearings | Steering bearing adjustment | Specifications
CHAPTER FOURTEEN: REAR SUSPENSION and FINAL DRIVE
Shock absorber | Final drive unit | Swing arm and drive shaft | Specifications
CHAPTER FIFTEEN: BRAKES
Brake service | Brake pad replacement | Front brake caliper | Rear brake caliper | Caliper repair | Front master cylinder | Rear master cylinder and brake pedal | Brake bleeding | Brake disc | Specifications
CHAPTER SIXTEEN: BODY and FRAME
Front seat | Rear seat | Side covers | Front footrests | Rear footpegs | Rear footrests | Sidestand | Front fender | Rear fender | Saddlebags | Windshield and brackets | Wind deflectors | Front frame guard | Steering head covers | Specifications
COLOR WIRING DIAGRAMS
The Kawasaki Vulcan manual by Clymer is the best reference book for repair and service information for your Vulcan motorcycle.
Publisher: Clymer Manuals — 2007
Author: Ed Scott
Binding: Paperback — 7 x 10 inches
Pages: 415 — Hundreds of b&w photos and illustrations
ISBN: 9781599691701
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