The Mercury Mariner outboard manual by Clymer is a great reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic. The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail. The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.
CHAPTER ONE | GENERAL INFORMATIONManual organization | Warnings, cautions and notes | Safety | Service hints | Engine operation | Outboard engine identification | Fasteners | Lubricants | RTV gasket sealant | Anaerobic sealant | Threadlocking compound | Galvanic corrosion | Propellers | Basic hand tools | Special tools | Precision measuring tools | Electrical system fundamentals | Basic mechanical skills | Specifications
CHAPTER TWO | TROUBLESHOOTINGElectrical components | Preliminary inspection | Starting difficulty | Electric starting system | Fuel system | Ignition system | Warning system | Charging system | Power head | Cooling system | Gearcase | Trim|tilt system | Electronic fuel injection (EFI) system | Specifications
CHAPTER THREE | LUBRICATION, MAINTENANCE AND TUNE-UPBefore each use | After each use | Routine maintenance | Fuel requirements | Lubricants | Power head maintenance | Gearcase maintenance | Midsection maintenance | Tune up | Storage preparation and recommissioning | Submersion | Corrosion prevention | Specifications
CHAPTER FOUR | SYNCHRONIZATION AND ADJUSTMENTSPilot screw adjustment (75-90 hp models) | Linkage, throttle position sensor, carburetor synchronization and idle speed adjustments | Ignition timing check | Throttle cable adjustment | Shift cable adjustment | Valve adjustment | Trim tab adjustment | Trim position sender adjustment | Specifications
CHAPTER FIVE | FUEL SYSTEMFuel system service | Fuel tank | Fuel hose | Fuel filter | Primer bulb | Mechanical fuel pump | Silencer cover | Intake manifold | Dashpot | Electrothermal valve | Carburetor | Throttle body | Vapor separator tank | Secondary vapor separator tank | Low-pressure electric fuel pump | Fuel pump relay | Fuel pump driver | Fuel cooler | Fuel pressure regulator | Fuel rail and injectors | Idle air control motor | Air temperature sensor | Air pressure sensor | Throttle position sensor | Specifications
CHAPTER SIX | ELECTRICAL AND IGNITION SYSTEMSElectrical components | Battery | Charging system | Starting system | Ignition system | Specifications
CHAPTER SEVEN | POWER HEADFlywheel|cover | Timing belt and tensioner | Crankshaft pulley | Valve cover | Camshaft, timing chain and camshaft pulley | Cylinder head removal and installation | Water pressure relief valve | Thermostat | Exhaust|water jacket cover | Cylinder head | Power head | Oil pump | Crankshaft pulley | Power head | Cylinder block components | Bearing selection | Engine break-in procedures | Specifications
CHAPTER EIGHT | GEARCASEGearcase operation | Gearcase service precautions | Propeller | Gearcase | Water pump | Water pump component | Gearcase | Specifications
CHAPTER NINE | POWER TRIM AND TILTTrim|tilt relay | Trim position sender | Trim switch | Manual relief valve | Power trim | Electric trim motor | Trim system | Trim and tilt system fluid | Specifications
CHAPTER TEN | MIDSECTIONLower motor mount | Tilt tube | Clamp bracket | Tilt lock lever | Oil pump | Upper motor mount | Swivel tube | Swivel housing | Power head adapter | Exhaust silencer | Exhaust tube | Oil pressure relief valve | Oil pan and oil pickup tube | Drive shaft housing | Specifications
CHAPTER ELEVEN | REMOTE CONTROLCable removal and installation | Remote control disassembly and assembly
INDEXCOLOR WIRING DIAGRAMS
Publisher: Clymer Manuals - 2003
Pages: 478 - Hundreds of b&w photos and illustrations
The Mercury Mariner outboard service and repair manual applies to the following years:
2001, 2002, 2003
Please note that this digital version is accessed online in zmag format. It remains available to the purchaser indefinitely via the internet but it cannot be printed or downloaded to your computer.
