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  Mercury Mariner Outboard Service Manual 2001-2003 Four-Stroke 75-225 HP
Mercury Mariner Outboard Repair Manual 2001-2003
Learn How to Winterize your Boat Motor
With Winterization Instructions



 
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Description
 

Mercury Mariner Four-Stroke Outboard Service and Repair Manual

This Clymer outboard shop manual covers Mercury Mariner 75-225 horsepower four-stroke engines for the years 2001-2003.

Models Included are:
MERCURY MARINER 115 HP
MERCURY MARINER 225 HP
MERCURY MARINER 75 HP
MERCURY MARINER 90 HP

The Mercury Mariner outboard manual by Clymer is a great reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic.  The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail.  The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.

The Mercury Mariner outboard manual includes the following chapter information:

CHAPTER ONE | GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Service hints | Engine operation | Outboard engine identification | Fasteners | Lubricants | RTV gasket sealant | Anaerobic sealant | Threadlocking compound | Galvanic corrosion | Propellers | Basic hand tools | Special tools | Precision measuring tools | Electrical system fundamentals | Basic mechanical skills | Specifications

CHAPTER TWO | TROUBLESHOOTING
Electrical components | Preliminary inspection | Starting difficulty | Electric starting system | Fuel system | Ignition system | Warning system | Charging system | Power head | Cooling system | Gearcase | Trim|tilt system | Electronic fuel injection (EFI) system | Specifications

CHAPTER THREE | LUBRICATION, MAINTENANCE AND TUNE-UP
Before each use | After each use | Routine maintenance | Fuel requirements | Lubricants | Power head maintenance | Gearcase maintenance | Midsection maintenance | Tune up | Storage preparation and recommissioning | Submersion | Corrosion prevention | Specifications

CHAPTER FOUR | SYNCHRONIZATION AND ADJUSTMENTS
Pilot screw adjustment (75-90 hp models) | Linkage, throttle position sensor, carburetor synchronization and idle speed adjustments | Ignition timing check | Throttle cable adjustment | Shift cable adjustment | Valve adjustment | Trim tab adjustment | Trim position sender adjustment | Specifications

CHAPTER FIVE | FUEL SYSTEM
Fuel system service | Fuel tank | Fuel hose | Fuel filter | Primer bulb | Mechanical fuel pump | Silencer cover | Intake manifold | Dashpot | Electrothermal valve | Carburetor | Throttle body | Vapor separator tank | Secondary vapor separator tank | Low-pressure electric fuel pump | Fuel pump relay | Fuel pump driver | Fuel cooler | Fuel pressure regulator | Fuel rail and injectors | Idle air control motor | Air temperature sensor | Air pressure sensor | Throttle position sensor | Specifications

CHAPTER SIX | ELECTRICAL AND IGNITION SYSTEMS
Electrical components | Battery | Charging system | Starting system | Ignition system | Specifications

CHAPTER SEVEN | POWER HEAD
Flywheel|cover | Timing belt and tensioner | Crankshaft pulley | Valve cover | Camshaft, timing chain and camshaft pulley | Cylinder head removal and installation | Water pressure relief valve | Thermostat | Exhaust|water jacket cover | Cylinder head | Power head | Oil pump | Crankshaft pulley | Power head | Cylinder block components | Bearing selection | Engine break-in procedures | Specifications

CHAPTER EIGHT | GEARCASE
Gearcase operation | Gearcase service precautions | Propeller | Gearcase | Water pump | Water pump component | Gearcase | Specifications

CHAPTER NINE | POWER TRIM AND TILT
Trim|tilt relay | Trim position sender | Trim switch | Manual relief valve | Power trim | Electric trim motor | Trim system | Trim and tilt system fluid | Specifications

CHAPTER TEN | MIDSECTION
Lower motor mount | Tilt tube | Clamp bracket | Tilt lock lever | Oil pump | Upper motor mount | Swivel tube | Swivel housing | Power head adapter | Exhaust silencer | Exhaust tube | Oil pressure relief valve | Oil pan and oil pickup tube | Drive shaft housing | Specifications

CHAPTER ELEVEN | REMOTE CONTROL
Cable removal and installation | Remote control disassembly and assembly

INDEX

COLOR WIRING DIAGRAMS

Publisher: Clymer Manuals - 2003
Binding: Paperback - 8.25 x 10.75 inches
Pages: 478 - Hundreds of b&w photos and illustrations
ISBN: 0892878762
The Mercury Mariner outboard service and repair manual applies to the following years:
2001, 2002, 2003


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