The Mercury Mariner outboard manual by Clymer is a great reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic. The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail. The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.
CHAPTER ONE | GENERAL INFORMATIONCHAPTER TWO | TOOLS AND TECHNIQUESCHAPTER THREE | TROUBLESHOOTINGCHAPTER FOUR | LUBRICATION, MAINTENANCE AND TUNE-UPHour meter | Fuels and lubrication | Off-season storage | Anticorrosion maintenance | Engine submersion | Cooling system flushing | Tune-up | Torque specifications | Maintenance schedule | Spark plug recommendations | Lubricant capacity
CHAPTER FIVE | SYNCHRONIZATION AND LINKAGE ADJUSTMENTSSafety precautions | General information | Synchronization and linkage procedures | Specifications
CHAPTER SIX | FUEL SYSTEMFuel pump | Carburetors | Fuel primer solenoid (6-25 hp and 20 jet remote control models) | Fuel primer valve (30-60 hp remote control models) | Engine mounted primer bulb (30-55 hp manual start models) | Antisiphon devices | Fuel filters | Fuel tanks | Fuel hose and primer bulb | Reed valve service | Fuel bleed (recirculation) system | Specifications
CHAPTER SEVEN | IGNITION AND ELECTRICAL SYSTEMSBattery | Charging system | Fuses | Starting systems | Capacitor discharge ignition (2.5-5 hp models) | Alternator driven capacitor discharge ignition system (6-25 hp models) | Capacitor discharge module (CDM) ignition (30-60 hp models) | Torque specifications | Battery capacity (hours) | Battery cable recommendations | Battery state of charge | Boat wiring harness standard wire colors
CHAPTER EIGHT | POWER HEADService considerations | Model identifications | Power head break-in | Service recommendations | Lubricants, sealants and adhesives | Sealing surfaces | Fasteners and torque | Power head removal|installation | Power head disassembly | Cleaning and inspection | Power head assembly | Specifications
CHAPTER NINE | GEARCASEGearcase operation | Gear ratio | High-altitude operation | Service precautions | Corrosion control | Gearcase lubrication | Propeller | Trim tab adjustment | Gear housing | Water pump | Gearcase disassembly|assembly | Torque specifications | Gear ratio and approximate lubricant capacity | Specifications
CHAPTER TEN | JET DRIVEJet pump unit service
CHAPTER ELEVEN | TRIM AND TILT SYSTEMSPower trim and tilt systems | Power trim and tilt system service
CHAPTER TWELVE | OIL INJECTION SYSTEMSOil injection system capacity | Oil pump output specifications | Specifications
CHAPTER THIRTEEN | MANUAL REWIND STARTERSSpecifications
CHAPTER FOURTEEN | REMOTE CONTROLCommander 3000 control | Specifications INDEX
WIRING DIAGRAMS
Publisher: Clymer Manuals - 2002
Author: Mark Rolling
Binding: Paperback - 8¼ x 10¾ inches
Pages: 466 - Hundreds of b&w photos and illustrations
ISBN: 9780892877850
The Mercury Mariner outboard service and repair manual applies to the following years:
1998, 1999, 2000, 2001, 2002