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OMC Stern Drive Service and Repair ManualThis Clymer stern drive shop manual covers OMC engines for the years 1964-1986.
Models Included are: 1964-1986 OMC FORD 302 1964-1986 OMC Ford 351W 1964-1986 OMC Ford 90 1964-1986 OMC GM 2.5L 1964-1986 OMC GM 225 1964-1986 OMC GM 229 1964-1986 OMC GM 250 1964-1986 OMC GM 262 1964-1986 OMC GM 3.0L
The OMC stern drive manual by Clymer is a great reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic. The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail. The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.
The OMC stern drive manual includes the following chapter information:
CHAPTER ONE | GENERAL INFORMATION Manual organization | Torque specifications | Engine operation | Fasteners | Lubricants | Galvanic corrosion | Protection from galvanic corrosion | Propellers
CHAPTER TWO | TOOLS AND TECHNIQUES
CHAPTER THREE | TROUBLESHOOTING Starting system | Charging system | Ignition system | Engine performance | Engine overheating | Engine oil pressure indicator | Engine oil leaks | Engine noises | Fuel system | Cooling system
CHAPTER FOUR | LUBRICATION, MAINTENANCE AND TUNE-UP Pre-operational checks | Starting check list | Post-operational checks | Cooling system flushing | Engine maintenance and lubrication | Stern drive lubrication | Engine tune-up | Valve adjustment | Compression test | Ignition system | Carburetor
CHAPTER FIVE | LAY-UP, COOLING SYSTEM SERVICE AND FITTING OUT Lay-up | Cooling system draining | Cooling system refilling | Fitting out
CHAPTER SIX | INLINE ENGINES Replacement parts | Engine removal | Engine installation | Disassembly checklist | Rocker arm cover | Intake and exhaust manifolds | Front cover and seal | Rocker arm assemblies | Camshaft | Oil pan | Oil pump | Cylinder head | Valves and valve seats | Piston|connecting rod assembly | Crankshaft | Flywheel | Cylinder block | Core plugs
CHAPTER SEVEN | GM V6 and V8 ENGINES Replacement parts | Removal | Engine installation | Disassembly checklist | Rocker arm cover | Intake manifold | Exhaust manifolds | Crankshaft pulley and harmonic balancer | Front cover and seal | Timing chain and sprockets | Rocker arm assemblies | Camshaft | Oil pan | Oil pump | Cylinder head | Valves and valve seats | Piston|connecting rod assembly | Crankshaft | Rear main oil seal | Flywheel | Cylinder block | Core plugs
CHAPTER EIGHT | FORD V8 ENGINES Replacement parts | Removal | Engine installation | Disassembly checklist | Rocker arm cover | Intake manifold | Exhaust manifold | Crankshaft pulley and vibration damper | Front cover and seal | Timing chain and sprockets | Rocker arm assemblies | Camshaft | Oil pan | Oil pump | Cylinder head | Valves and valve seats | Piston|connecting rod assembly | Crankshaft | Rear main bearing oil seal | Flywheel | Cylinder block | Core plugs
CHAPTER NINE | FUEL SYSTEM Flame arrestor | Fuel quality | Carburetor fundamentals | Carburetors | Fuel pump and anti-siphon devices | Fuel lines
CHAPTER TEN | COOLING SYSTEM Thermostat | Hose replacement | Engine circulating pump | Sea water pickup pump (Stern drive unit) | Closed cooling system maintenance | Standard cooling system maintenance | Flushing adapters
CHAPTER ELEVEN | ELECTRICAL SYSTEMS Battery | Charging system | Starting system | Ignition system | Ignition coil | Ignition resistor wire | Switches and connectors | Ignition switch | ESA module switches | Solenoids | Oil pressure sending unit | Water temperature sending unit | Fuses
CHAPTER TWELVE | STERN DRIVE REMOVAL, INSTALLATION AND UPPER GEARCASE OVERHAUL Stern drive | Shift cable (1978-on) | Upper gearcase
CHAPTER THIRTEEN | LOWER GEARCASE (1964-1977) Operation | Service precautions | Lower gearcase
CHAPTER FOURTEEN | LOWER GEARCASE (1978-ON) Operation | Service precautions | Lower gearcase
CHAPTER FIFTEEN | IMTERMEDIATE HOUSING AND TILT MECHANISM Intermediate housing | Tilt mechanism
CHAPTER SIXTEEN | SELECTRIM SYSTEM Operation | Mechanical system | Hydraulic system
INDEX
WIRING DIAGRAMS
Publisher: Clymer Manuals - 1988 Binding: Paperback - 8.25 x 10.75 inches Pages: 440 - Hundreds of b&w photos and illustrations ISBN: 9780892873982
The OMC stern drive service and repair manual applies to the following years: 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986
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