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  Polaris Sportsman Repair Manual (400, 450, 500)
Polaris Sportsman Repair Manual for 400, 450 and 500 Models
1996-2010 Polaris Sportsman Repair Manual


 
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Product Code: M3654

Description Manufacturer Information
 

Polaris Sportsman Service and Repair Manual
400, 450 and 500 ATV Models

The Polaris Sportsman repair and service manual covers these Polaris Sportsman ATV's for these years:
  • 2001 Polaris Sportsman 400
  • 2002 Polaris Sportsman 400
  • 2003 Polaris Sportsman 400
  • 2004 Polaris Sportsman 400
  • 2005 Polaris Sportsman 400
  • 2006 Polaris Sportsman 450 (including Browning Edition)
  • 2007 Polaris Sportsman 450
  • 1996 Polaris Sportsman 500
  • 1997 Polaris Sportsman 500 (including Polaris Xplorer and Worker)
  • 1998 Polaris Sportsman 500 (including Polaris Worker)
  • 1999 Polaris Sportsman 500 (including Polaris Worker)
  • 2000 Polaris Sportsman 500 (including RSE and Worker)
  • 2001 Polaris Sportsman 500 (including HO, RSE, DUSE, and Worker)
  • 2002 Polaris Sportsman 500 (including DUSE and RSE)
  • 2003 Polaris Sportsman 500 (including HO)
  • 2004 Polaris Sportsman 500 (including HO)
  • 2005 Polaris Sportsman 500 (including HO)
  • 2006 Polaris Sportsman 500 (including HO and X2)
  • 2007 Polaris Sportsman 500 (including X2)
  • 2008 Polaris Sportsman 500 (including Touring, HO and X2)
  • 2009 Polaris Sportsman 500 (including Touring and HO)
  • 2010 Polaris Sportsman 500 (including Touring and HO)
Note: this manual does not cover Polaris 500 ATP HO models.

Buy the Polaris Sportsman manual for the 400, 450 and 500 series and learn to perform every service and repair procedure on your Sportsman ATV. Clymer repair manuals are written for the do-it-yourself mechanic and the experienced pros. This service manual contains many original photographs, illustrations and wiring diagrams obtained from the complete teardown and rebuild of the Polaris Sportsman. This, in addition to extensive research is how Clymer repair manuals achieve an unmatched level of detail and accuracy.

Polaris Sportsman Manual Contents:

  • General Information
  • Troubleshooting
  • Lubrication, Maintenance and Tune-up
  • Engine Top End
  • Engine Lower End
  • Carburetor and Fuel System
  • Fuel Injection System
  • Cooling System
  • Clutch and Drive Belt
  • Transmission (1996-early 2004 models)
  • Transmission (Late 2004-on models)
  • Front Drive System
  • Electrical System
  • Front Suspension and Steering
  • Rear Suspension and Final Drive
  • Brakes
  • Body and Frame
  • Index
  • Color Wiring Diagram

The Polaris Sportsman Service Manual Applies to the Following Years:

  • 1996, 1997, 1998, 1999
  • 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008

Polaris Sportsman Model Name Variations:

Sportsman 400, Sportsman 450, Sportsman 500, Sportsman Browning Edition, Sportsman 500 RSE, Sportsman 500 DUSE, Sportsman 500 HO, Sportsman 500 X2, Sportsman 500 Touring, Worker 500, Xplorer 500

Tags: Polaris, Sportsman, Service, Repair, Manual, Clymer, 400, 450, 500

  • Publisher: Clymer Manuals - 2010
  • Author: Clymer Staff
  • ISBN: 9781599693361

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