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Suzuki Boulevard C90 - 1500 Intruder 1998-2009
Suzuki Boulevard C90 - 1500 Intruder Manual


 
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Description
 

Suzuki Boulevard C90 & 1500 Intruder Manual

This Clymer motorcycle manual covers the Suzuki 1500 Intruder and Boulevard C90 for these years:  1998-2009

Models Included are:
2006-2009 SUZUKI Boulevard C90 / C90T (VL1500)
1998-2005 SUZUKI Intruder LC 1500 (VL1500)

The Suzuki Boulevard - Intruder manual by Clymer is the best reference book for repair and service information for your Suzuki Intruder - Boulevard. Every Clymer motorcycle service manual is written for the do-it-yourselfer as well as the experienced mechanic, Clymer motorcycle repair manuals are the cheapest way to keep your motorcycle running properly. Every Clymer motorcycle service manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the motorcycle covered. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail, accuracy and clarity to guide the reader through each service, troubleshooting and repair procedure.
 
The Suzuki Boulevard - Intruder manual includes the following chapter information:

QUICK REFERENCE DATA
CHAPTER ONE: GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Serial numbers | Fasteners | Shop supplies | Tools | Measuring tools | Electrical system fundamentals | Service methods | Storage | Specifications
CHAPTER TWO: TROUBLESHOOTING
Starting the engine | Engine will not start | Engine performance | Engine noises | Engine lubrication | Cylinder leakdown test | Clutch | Transmission | Electrical testing | Electrical systems | Steering and suspension | Shaft drive | Brake system
CHAPTER THREE: LUBRICATION and MAINTENANCE
Cylinder firing order | Engine rotation | Tune-up | Air filter | Compression test | Spark plugs | Engine oil and filter | Engine oil pressure test | Fuel filter (1998-2004 models) | Auto-decompression cable adjustment | Throttle cable free play | Engine idle speed | Fast idle speed (fuel injected models) | Throttle valve synchronization | Fuel line inspection | Emission control systems | Clutch | Shift pedal height | Control cable lubrication | Tires and wheels | Front suspension | Steering head | Rear suspension | Final drive | Brake system | General lubrication | Fasteners | Specifications
CHAPTER FOUR: ENGINE TOP END
Cylinder head side cap | Cylinder head cover | Hydraulic lifters | Camshafts | Cylinder and cylinder head assembly | Cam chains and rear chain guides | Valves and valve components | Piston and piston rings | Specifications
CHAPTER FIVE: ENGINE LOWER END
Engine | Alternator cover | Flywheel | Starter clutch and gears | Oil cooler | Oil pressure switch | Oil pressure relief valve | Oil pump gear | Oil pump | Crankcase | Crankshaft | Connecting rod | Engine break-in | Specifications
CHAPTER SIX: CLUTCH and PRIMARY DRIVE GEAR
Clutch hydraulic system | Clutch cover | Clutch | Clutch master cylinder | Clutch release cylinder | Clutch line | Primary drive gear | Specifications
CHAPTER SEVEN: TRANSMISSION, SHIFT MECHANISM and SECONDARY GEAR
Shift lever | Shift pedal | footrest | External shift mechanism | Internal shift mechanism | Transmission | Secondary gear cover | Secondary drive gear | Secondary driven gear assembly | Secondary gear alignment | Specifications
CHAPTER EIGHT: AIR, FUEL, EXHAUST and EMISSIONS SYSTEMS
Air filter housing | Fuel tank | Fuel pump | Fuel level sender | Fuel shutoff valve | Fuel inlet valve | Catch tank | Tank pressure control (TPC) valve | Carburetors Pilot screw | Throttle position (TP) sensor | Throttle cable replacement | Starter cable replacement (1998-2004 models) | Exhaust system | Evaporative emissions control system (California models) | Engine side box | PAIR system | Specifications
CHAPTER NINE: FUEL INJECTION SYSTEM
Fuel tank | Fuel pump | Fuel pump relay | Fuel level sender | Air filter housing | Throttle bodies | Fuel injectors | Throttle position (TP) sensor | Secondary throttle position (STP) sensor | Secondary throttle valve actuator (STVA) | Throttle cable replacement | Fast idle speed | Intake air pressure (IAP) sensor | Intake air temperature (IAT) sensor | Engine oil temperature (EOT) sensor | Heated oxygen (HO2) sensor (U.K., Europe and Australia models) | Tip over (TO) sensor | Exhaust system | Evaporative emissions control system (California models) | Engine side box | PAIR system | Diagnostic system | Specifications
CHAPTER TEN: ELECTRICAL SYSTEM
Electrical component replacement | Electrical connectors | Battery | Charging system | Voltage regulator | rectifier | Stator | Ignition system | Signal generator | MAP sensor | Crankshaft position (CKP) sensor | Ignition coil | Igniter unit | Electronic control module (ECM) | Starting system | Starter | Starter relay | Sidestand switch | Neutral switch | Gear position (GP) sensor | Turn signal | sidestand relay | Auto-decompression solenoid | Auto-decompression relay | Lighting system | Horn | Speedometer (carbureted models) | Speedometer (fuel injected models) | Speed sensor | Switches | Fuses | Specifications
CHAPTER ELEVEN: WHEELS, HUBS and TIRES
Motorcycle stand | Brake rotor precaution | Wheel inspection | Wheel bearing inspection | Front wheel | Front hub | Rear wheel | Rear hub | Wheel balance | Tires | Specifications
CHAPTER TWELVE: FRONT SUSPENSION and STEERING
Front fork | Handlebar | Handlebar left grip replacement | Steering head and stem | Steering head bearing race replacement | Steering stem bearing replacement | Specifications
CHAPTER THIRTEEN: REAR SUSPENSION and FINAL DRIVE
Shock absorber | Suspension linkage | Swing arm | Bearing | race replacement | Final drive | Specifications
CHAPTER FOURTEEN: BRAKES
Brake service | Brake bleeding | Brake fluid draining | Brake pad inspection | Front brake caliper (1998-2001 models) | Front brake caliper (2002-on models) | Front brake caliper inspection (all models) | Front brake master cylinder | Rear brake caliper | Rear brake master cylinder | Brake hose replacement | Brake disc | Brake pedal | footrest | Specifications
CHAPTER FIFTEEN: BODY and FRAME
Trim clips | Seats | Steering head cover | Meter cover | Upper cover | Side cover | Sidestand | Tool box | Front fender | Rear fender | Specifications
COLOR WIRING DIAGRAMS
 
The Suzuki Boulevard - Intruder manual by Clymer is the best reference book for repair and service information for your Suzuki Intruder - Boulevard.
 
Publisher: Clymer Manuals 2011
Author: Clymer Staff
Binding: Paperback
Pages: 448 Hundreds of b&w photos and illustrations
ISBN: 9781599694139

1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Clymer Manual Video for the Suzuki 1500 Intruder Boulevard C90

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