QUICK REFERENCE DATA
CHAPTER ONE: GENERAL INFORMATION
Manual organization | Notes, cautions and warnings | Safety first | Service hints | Torque specifications | Fasteners | Lubricants | RTV gasket sealant | Threadlock | Gasket remover | Expendable supplies | Basic hand tools | Precision measuring tools | Special tools | Cleaning solvent | Mechanic's tips | Ball bearing replacement | Oil seals | Riding safety
CHAPTER TWO: TROUBLESHOOTING
Operating requirements | Troubleshooting instruments | Troubleshooting | Engine performance | Engine noises | Engine lubrication | Clutch | Transmission | Excessive vibration | Carburetor troubleshooting | Front suspension and steering | Brake problems
CHAPTER THREE: LUBRICATION, MAINTENANCE and TUNE-UP
Routine checks | Pre-checks | Service intervals | Tires and wheels | Battery | New battery installation | Battery electrical cable connectors | Periodic lubrication | Periodic maintenance | Tune-up
CHAPTER FOUR: ENGINE
Engine principles | Serving engine in frame | Engine | Front cylinder head cover and camshaft | Rear cylinder head cover and camshaft | Camshaft | Cylinder head and cylinder | Valves and valve components | Pistons and piston rings | Oil pump | Primary drive gear | Secondary gear assembly | Crankcase | Crankshaft and connecting rods | Break-in
CHAPTER FIVE: CLUTCH
Clutch | Clutch hydraulic system | Master cylinder | Slave cylinder | Bleeding the system
CHAPTER SIX: TRANSMISSION and GEARSHIFT MECHANISMS
External gearshift mechanisms | Transmission
CHAPTER SEVEN: FUEL, EMISSION CONTROL and EXHAUST SYSTEMS
Carburetor operation | Carburetor service | Carburetor assembly | Carburetor service | Carburetor adjustments | Throttle cable replacement | Fuel tank | Fuel shutoff valve and filter | Fuel pump | Crankcase breather system (U.S. only)? | Evaporative emission control system (California models only)? | Exhaust system
CHAPTER EIGHT: ELECTRICAL SYSTEM
Electrical connectors | Battery negative terminal | Charging system | Voltage regulator/rectifier | Alternator | Transistorized ignition system | Starter system | Electric starter | Starter clutch and gears | Starter relay | Lighting system | Switches | Electrical components | Fuses | Circuit breaker | Wiring diagrams
CHAPTER NINE: LIQUID COOLING SYSTEM
Hoses and hose clamps | Cooling system check | Pressure check | Cooling fan, shroud and fan duct | Thermostat and housing | Water pump | Hoses
CHAPTER TEN: FRONT SUSPENSION and STEERING
Front hub | Wheels | Tire changing | Tire repairs | Handlebar | Steering head and stem | Front fork
CHAPTER ELEVEN: REAR SUSPENSION and FINAL DRIVE
Rear wheel | Rear hub | Final drive unit, drive shaft and universal joint | Swing arm | Shock absorbers
CHAPTER TWELVE: BRAKES
Disc brakes | Front brake pad replacement | Front brake caliper | Front brake hose replacement | Front brake disc | Bleeding the system | Rear drum brake | Rear brake pedal and linkage
CHAPTER THIRTEEN: BODY and FRAME
Seats | Frame side covers | Frame head side covers | Footpegs | Sidestand | Front fender | Frame
WIRING DIAGRAMS
The Suzuki Boulevard - Intruder manual by Clymer is the best reference book for repair and service information for your Suzuki Intruder - Boulevard.
Publisher: Clymer Manuals - 2008
Author: Ed Scott
Binding: Paperback - 7 x 10 inches
Pages: 440 - Hundreds of b&w photos and illustrations
ISBN: 9781599691756
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