ONLINE VERSION
Suzuki Outboard Service and Repair Manual
This Clymer outboard shop manual covers Mariner 9.9-70 horsepower four-stroke engines for the years 1997-2000.Models Included are:
SUZUKI DF 15 (DF15)
SUZUKI DF 25 (DF25)
SUZUKI DF 30 (DF30)
SUZUKI DF 40 (DF40)
SUZUKI DF 50 (DF50)
SUZUKI DF 70 (DF70)
SUZUKI DF 9.9 (DF9.9)The Suzuki outboard manual by Clymer is a great reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic. The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail. The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.
The Suzuki outboard manual includes the following chapter information:
GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealants / Galvanic corrosion / Protection from galvanic corrosion / Propellers
TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques
TROUBLESHOOTING AND TESTING
Outboard engine identification / Troubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system / Starting system / Charging system / Ignition system / Warning system / Fuses and wire harness / Wire harness / Power head / Cooling system / Gearcase / Trim system / Electronic fuel injection
LUBRICATION, MAINTENANCE AND TUNE-UP
Before and after each use / Routine power head maintenance / Midsection maintenance / Gearcase maintenance / Storage preparation / Tune-up
SYNCHRONIZATION AND ADJUSTMENT
Valve adjustment / Throttle cable and linkage adjustment / Shift cable and linkage adjustment / Carburetor synchronization (DF25 and DF30 models) / Pilot screw adjustment / Idle speed adjustment / Choke solenoid and choke linkage / Dashpot adjustment / Neutral-only start cable / Trim position sender / Trim tab
FUEL SYSTEM
Fuel system service precautions / Low pressure fuel pump / Silencer cover / Carburetor removal and installation / Carburetor overhaul / Fuel injection system
ELECTRICAL AND IGNITION
Starting system / Charging system / Ignition system / Warning system / Battery maintenance
POWER HEAD
Flywheel / Power head removal/installation/repair / Cylinder head / Cylinder block component removal / Cylinder block disassembly / Cylinder block cleaning / Cylinder block inspection and maintenance / Cylinder block assembly / Break-in procedure
GEARCASE
Gearcase shim selection / Gearcase shim adjustments
MANUAL STARTER
Manual starter
HYDRAULIC TRIM AND MIDSECTION
Trim system / Midsection
REMOTE CONTROL
INDEX
WIRING DIAGRAMS
Publisher: Clymer Manuals
Pages: 426 — Hundreds of b&w photos and illustrations
ISBN: 0892877847
The Suzuki outboard service and repair manual applies to the following years:
1997, 1998, 1999, 2000
Please note that this digital version is accessed online in zmag format. It remains available to the purchaser indefinitely via the internet but it cannot be
printed or downloaded to your computer
