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  Suzuki Outboard Manual 1992-1999 2-65 HP Two-Stroke
Suzuki Outboard Repair Manual 1992-1999
Learn How to Winterize your Boat Motor
With Winterization Instructions



 
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Product Code: B778

Description
 

Suzuki Outboard Service and Repair Manual

This Clymer outboard shop manual covers Mariner 2-65 horsepower two-stroke engines for the years 1992-1999 and includes Jet Drives.

Models Included are:
SUZUKI DT 15 (DT15)
SUZUKI DT 2 (DT2)
SUZUKI DT 2.2 (DT2.2)
SUZUKI DT 25 (DT25)
SUZUKI DT 30 (DT30)
SUZUKI DT 4 (DT4)
SUZUKI DT 40 (DT40)
SUZUKI DT 5 (DT5)
SUZUKI DT 55 (DT55)
SUZUKI DT 6 (DT6)
SUZUKI DT 65 (DT65)
SUZUKI DT 8 (DT8)
SUZUKI DT 9.9 (DT9.9)
SUZUKI PU 40 (PU40)
SUZUKI PU 55 (PU55)


The Suzuki outboard manual by Clymer is a great  reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic.  The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail.  The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.

The Suzuki outboard manual includes the following chapter information:

CHAPTER ONE | GENERAL INFORMATION

Manual organization | Notes, cautions and warnings | Torque specifications | Engine operation | Fasteners | Lubricants | Gasket sealant | Galvanic corrosion | Protection from galvanic corrosion | Propellers

CHAPTER TWO | TOOLS AND TECHNIQUES
Safety first | Basic hand tools | Test equipment | Service hints | Special tips | Mechanic's techniques

CHAPTER THREE | TROUBLESHOOTING
Troubleshooting test equipment | Troubleshooting preparation | Starting difficulty | Fuel system component testing | Starting system | Ignition system | Oil injection system | Charging system | Fuses and wire harnesses | Trim and tilt system | Power head | Cooling system | Gearcase

CHAPTER FOUR | LUBRICATION, MAINTENANCE AND TUNE-UP
Routine maintenance | Lubrication | Corrosion prevention | Tune-up

CHAPTER FIVE | SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
Carburetor synchronization | Static ignition timing adjustment | Carburetor adjustment

CHAPTER SIX | FUEL SYSTEM
Carburetor | Reed valves

CHAPTER SEVEN | ELECTRICAL AND IGNITION
Starting system components | Charging system | Ignition system | Warning system | Battery

CHAPTER EIGHT | POWER HEAD
Flywheel removal and installation | Power head | Power head assembly | Break-in procedure

CHAPTER NINE | GEARCASE
Gearcase operation | Propeller removal and installation | Gearcase | Water pump | Gearcase disassembly | Shim selection

CHAPTER TEN | JET DRIVES
Jet drive removal and installation

CHAPTER ELEVEN | REWIND STARTER
Rewind starter operation | Rewind starter repair

CHAPTER TWELVE | POWER TRIM|TILT AND MIDSECTION
Power trim and tilt system | Electric motor removal | Midsection

CHAPTER THIRTEEN | OIL INJECTION SYSTEM
Oil flow sensor removal, inspection and installation | Bleeding the system

CHAPTER FOURTEEN | REMOTE CONTROL

INDEX

WIRING DIAGRAMS

Publisher: Clymer Manuals
Binding: Paperback 8 x 10 inches
Pages: 496 Hundreds of b&w photos and illustrations
ISBN: 0892877510

The Suzuki outboard service and repair manual applies to the following years:
1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999


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