Suzuki Outboard Service and Repair Manual
This Clymer outboard shop manual covers Mariner 2-65 horsepower two-stroke engines for the years 1992-1999 and includes Jet Drives.Models Included are:
SUZUKI DT 15 (DT15)
SUZUKI DT 2 (DT2)
SUZUKI DT 2.2 (DT2.2)
SUZUKI DT 25 (DT25)
SUZUKI DT 30 (DT30)
SUZUKI DT 4 (DT4)
SUZUKI DT 40 (DT40)
SUZUKI DT 5 (DT5)
SUZUKI DT 55 (DT55)
SUZUKI DT 6 (DT6)
SUZUKI DT 65 (DT65)
SUZUKI DT 8 (DT8)
SUZUKI DT 9.9 (DT9.9)
SUZUKI PU 40 (PU40)
SUZUKI PU 55 (PU55)
The Suzuki outboard manual by Clymer is a great reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic. The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail. The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.
The
Suzuki outboard manual includes the following chapter information:
CHAPTER ONE | GENERAL INFORMATIONManual organization | Notes, cautions and warnings | Torque specifications | Engine operation | Fasteners | Lubricants | Gasket sealant | Galvanic corrosion | Protection from galvanic corrosion | Propellers
CHAPTER TWO | TOOLS AND TECHNIQUESSafety first | Basic hand tools | Test equipment | Service hints | Special tips | Mechanic's techniques
CHAPTER THREE | TROUBLESHOOTINGTroubleshooting test equipment | Troubleshooting preparation | Starting difficulty | Fuel system component testing | Starting system | Ignition system | Oil injection system | Charging system | Fuses and wire harnesses | Trim and tilt system | Power head | Cooling system | Gearcase
CHAPTER FOUR | LUBRICATION, MAINTENANCE AND TUNE-UPRoutine maintenance | Lubrication | Corrosion prevention | Tune-up
CHAPTER FIVE | SYNCHRONIZATION AND LINKAGE ADJUSTMENTSCarburetor synchronization | Static ignition timing adjustment | Carburetor adjustment
CHAPTER SIX | FUEL SYSTEMCarburetor | Reed valves
CHAPTER SEVEN | ELECTRICAL AND IGNITIONStarting system components | Charging system | Ignition system | Warning system | Battery
CHAPTER EIGHT | POWER HEADFlywheel removal and installation | Power head | Power head assembly | Break-in procedure
CHAPTER NINE | GEARCASEGearcase operation | Propeller removal and installation | Gearcase | Water pump | Gearcase disassembly | Shim selection
CHAPTER TEN | JET DRIVESJet drive removal and installation
CHAPTER ELEVEN | REWIND STARTERRewind starter operation | Rewind starter repair
CHAPTER TWELVE | POWER TRIM|TILT AND MIDSECTIONPower trim and tilt system | Electric motor removal | Midsection
CHAPTER THIRTEEN | OIL INJECTION SYSTEMOil flow sensor removal, inspection and installation | Bleeding the system
CHAPTER FOURTEEN | REMOTE CONTROLINDEXWIRING DIAGRAMS
Publisher: Clymer Manuals
Binding: Paperback — 8¼ x 10¾ inches
Pages: 496 — Hundreds of b&w photos and illustrations
ISBN: 0892877510
The Suzuki outboard service and repair manual applies to the following years:1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999
