Suzuki Outboard Service and Repair Manual

This Clymer outboard shop manual covers Mariner 75-225 horsepower two-stroke engines for the years 1992-1999 and includes Jet Drives.

Models Included are:
SUZUKI DT 100 (DT100)
SUZUKI DT 155 (DT115)
SUZUKI DT 140 (DT140)
SUZUKI DT 140 (DT140) EFI
SUZUKI DT 150 (DT150)
SUZUKI DT 150 (DT150) EFI
SUZUKI DT 175 (DT175)
SUZUKI DT 200 (DT200)
SUZUKI DT 200 (DT200) EFI
SUZUKI DT 225 (DT225)
SUZUKI DT 75 (DT75)
SUZUKI DT 85 (DT85)
SUZUKI DT 90 (DT90)
SUZUKI PU 140 (PU140)
SUZUKI PU 85 (PU85)

The Suzuki outboard manual by Clymer is a great  reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic.  The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail.  The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.

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The Suzuki outboard manual includes the following chapter information:

CHAPTER ONE | GENERAL INFORMATION
Manual organization | Notes, cautions and warnings | Torque specifications | Engine operation | Fasteners | Lubricants | Gasket sealant | Galvanic corrosion | Protection from galvanic corrosion | Propellers

CHAPTER TWO | TOOLS AND TECHNIQUES
Safety first | Basic hand tools | Test equipment | Service hints | Special tips | Mechanic's techniques

CHAPTER THREE | TROUBLESHOOTING
Troubleshooting test equipment | Troubleshooting preparation | Starting difficulty | Fuel system component testing | Starting system | Ignition system | Warning systems | Oil injection system | Charging system | Power head | Cooling system | Gearcase | Trim system | Electronic fuel injection

CHAPTER FOUR | ROUTINE MAINTENANCE, LUBRICATION AND TUNE-UP
Routine maintenance | Tune-up

CHAPTER FIVE | SYNCHRONIZATION AND ADJUSTMENT
Shift cables and linkage | Throttle cable and linkage | Pilot screw | Idle speed | Choke solenoid | Throttle position sensor (TPS) | Oil pump linkage adjustment | Ignition timing

CHAPTER SIX | FUEL SYSTEM
Carburetor | Intake manifold | Electronic fuel injection (EFI) system

CHAPTER SEVEN | ELECTRICAL AND IGNITION
Starting system | Charging system | Ignition system | Warning system | Battery requirements

CHAPTER EIGHT | POWER HEAD
Flywheel removal and installation | Break-in procedure

CHAPTER NINE | GEARCASE
Gearcase operation | Gearcase removal and installation | Water pump | Gearcase disassembly | Shim selection | Gear pattern inspection

CHAPTER TEN | JET DRIVES
Jet drive removal and installation

CHAPTER ELEVEN | MIDSECTION
Clamp brackets

CHAPTER TWELVE | POWER TRIM SYSTEM
Fluid filling | Air bleeding

CHAPTER THIRTEEN | OIL INJECTION SYSTEM
Oil flow switch removal, inspection and installation | Bleed air from the system

CHAPTER FOURTEEN | REMOTE CONTROL

INDEX

WIRING DIAGRAMS

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Publisher: Clymer Manuals
Binding: Paperback — 8¼ x 10¾ inches
Pages: 480 — Hundreds of b&w photos and illustrations
ISBN: 0892877618

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The Suzuki outboard service and repair manual applies to the following years:
1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999

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