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Suzuki Outboard Manual 1977-1984 2-140 HP
Suzuki Outboard Repair Manual 1977-1984
Learn How to Winterize your Boat Motor
With Winterization Instructions



 
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Product Code: B780

Description
 

Suzuki Outboard Service and Repair Manual

This Clymer outboard shop manual covers Mariner 2-140 horsepower engines for the years 1977-1984.

Models Included are:
SUZUKI DT 115 (DT115)
SUZUKI DT 140 (DT140)
SUZUKI DT 15 (DT15)
SUZUKI DT 16 (DT16)
SUZUKI DT 2 (DT2)
SUZUKI DT 20 (DT20)
SUZUKI DT 25 (DT25)
SUZUKI DT 3.5 (DT3.5)
SUZUKI DT 30 (DT30)
SUZUKI DT 4.5 (DT4.5)
SUZUKI DT 40 (DT40)
SUZUKI DT 5 (DT5)
SUZUKI DT 50 (DT50 / 50M)
SUZUKI DT 6 (DT6)
SUZUKI DT 60 (DT60)
SUZUKI DT 65 (DT65)
SUZUKI DT 7.5 (DT7.5)
SUZUKI DT 75 (DT75)
SUZUKI DT 8 (DT8)
SUZUKI DT 85 (DT85)
SUZUKI DT 9 (DT9)
SUZUKI DT 9.9 (DT9.9
)

The Suzuki outboard manual by Clymer is a great  reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic.  The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail.  The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.

The Suzuki outboard manual includes the following chapter information:

CHAPTER ONE | GENERAL INFORMATION


CHAPTER TWO | TOOLS AND TECHNIQUES

CHAPTER THREE | TROUBLESHOOTING

CHAPTER FOUR | LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication | Storage | Complete submersion | Anti-corrosion maintenance | Engine flushing | Tune-up | Specifications

CHAPTER FIVE | TIMING, SYNCHRONIZATION AND ADJUSTMENT
Engine timing and synchronization | Specifications

CHAPTER SIX | FUEL SYSTEM
Fuel pump | Carburetor removal|installation | Carburetor overhaul|adjustment | Throttle plunger carburetor (DT 2) | Throttle plunger carburetor (DT 7.5 and DT 9) | Centerbowl carburetor (DT 3.5-DT 16) | Integral fuel pump carburetor | Centerbowl carburetor (DT 20-DT 140) | Carburetor cleaning and inspection | Reed valve assembly | Fuel tank | Fuel line and primer bulb | Specifications

CHAPTER SEVEN | ELECTRICAL SYSTEM
Battery | Lighting system | Battery charging system | Electrical starting system | Starter motor | Ignition motor | Magneto breaker-point ignition | PEI ignition | Specifications

CHAPTER EIGHT | POWER HEAD
Engine serial number | Fasteners and torque | Flywheel | Power head | Specifications

CHAPTER NINE | GEARCASE
Propeller | Water pump | Gearcase | Propeller shaft clutch | Pinion gear depth and forward|reverse gear backlash | Propeller shaft thrust clearance | Clutch pushrod dimension | Zinc anode | Specifications

CHAPTER TEN | AUTOMATIC REWIND STARTER
Bendix starter | Overhead starter | Specifications

CHAPTER ELEVEN | POWER TRIM AND TILT SYSTEM
Operation, maintenance and troubleshooting | Component replacement | Specifications

CHAPTER TWELVE | OIL INJECTION SYSTEM
System components | Operation | Warning buzzer | Oil pump service | Component replacement | Specifications

INDEX

WIRING DIAGRAMS
Includes wiring diagrams for: DT20, DT25, DT25P, DT25PE, DT28, DT28E, DT50, DT50M, DT50T, DT50W, DT60, DT65, DT85, DT85T, DT85TC, DT115 and DT140.

Publisher: Clymer Manuals — 1985
Binding: Paperback — 8¼ x 10¾ inches
Pages: 368 — Hundreds of b&w photos and illustrations
ISBN: 0892874066

The Suzuki outboard service and repair manual applies to the following years:
1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984


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