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Suzuki Outboard Service and Repair ManualThis Clymer outboard shop manual covers Mariner 2-140 horsepower engines for the years 1977-1984.
Models Included are: SUZUKI DT 115 (DT115) SUZUKI DT 140 (DT140) SUZUKI DT 15 (DT15) SUZUKI DT 16 (DT16) SUZUKI DT 2 (DT2) SUZUKI DT 20 (DT20) SUZUKI DT 25 (DT25) SUZUKI DT 3.5 (DT3.5) SUZUKI DT 30 (DT30) SUZUKI DT 4.5 (DT4.5) SUZUKI DT 40 (DT40) SUZUKI DT 5 (DT5) SUZUKI DT 50 (DT50 / 50M) SUZUKI DT 6 (DT6) SUZUKI DT 60 (DT60) SUZUKI DT 65 (DT65) SUZUKI DT 7.5 (DT7.5) SUZUKI DT 75 (DT75) SUZUKI DT 8 (DT8) SUZUKI DT 85 (DT85) SUZUKI DT 9 (DT9) SUZUKI DT 9.9 (DT9.9)
The Suzuki outboard manual by Clymer is a great reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic. The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail. The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.
The Suzuki outboard manual includes the following chapter information:
CHAPTER ONE | GENERAL INFORMATION
CHAPTER TWO | TOOLS AND TECHNIQUES
CHAPTER THREE | TROUBLESHOOTING
CHAPTER FOUR | LUBRICATION, MAINTENANCE AND TUNE-UP Lubrication | Storage | Complete submersion | Anti-corrosion maintenance | Engine flushing | Tune-up | Specifications
CHAPTER FIVE | TIMING, SYNCHRONIZATION AND ADJUSTMENT Engine timing and synchronization | Specifications
CHAPTER SIX | FUEL SYSTEM Fuel pump | Carburetor removal|installation | Carburetor overhaul|adjustment | Throttle plunger carburetor (DT 2) | Throttle plunger carburetor (DT 7.5 and DT 9) | Centerbowl carburetor (DT 3.5-DT 16) | Integral fuel pump carburetor | Centerbowl carburetor (DT 20-DT 140) | Carburetor cleaning and inspection | Reed valve assembly | Fuel tank | Fuel line and primer bulb | Specifications
CHAPTER SEVEN | ELECTRICAL SYSTEM Battery | Lighting system | Battery charging system | Electrical starting system | Starter motor | Ignition motor | Magneto breaker-point ignition | PEI ignition | Specifications
CHAPTER EIGHT | POWER HEAD Engine serial number | Fasteners and torque | Flywheel | Power head | Specifications
CHAPTER NINE | GEARCASE Propeller | Water pump | Gearcase | Propeller shaft clutch | Pinion gear depth and forward|reverse gear backlash | Propeller shaft thrust clearance | Clutch pushrod dimension | Zinc anode | Specifications
CHAPTER TEN | AUTOMATIC REWIND STARTER Bendix starter | Overhead starter | Specifications
CHAPTER ELEVEN | POWER TRIM AND TILT SYSTEM Operation, maintenance and troubleshooting | Component replacement | Specifications
CHAPTER TWELVE | OIL INJECTION SYSTEM System components | Operation | Warning buzzer | Oil pump service | Component replacement | Specifications
INDEX
WIRING DIAGRAMS Includes wiring diagrams for: DT20, DT25, DT25P, DT25PE, DT28, DT28E, DT50, DT50M, DT50T, DT50W, DT60, DT65, DT85, DT85T, DT85TC, DT115 and DT140.
Publisher: Clymer Manuals — 1985 Binding: Paperback — 8¼ x 10¾ inches Pages: 368 — Hundreds of b&w photos and illustrations ISBN: 0892874066
The Suzuki outboard service and repair manual applies to the following years: 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984
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