Suzuki Outboard Service and Repair Manual

This Clymer outboard shop manual covers Mariner 9.9-70 horsepower four-stroke engines for the years 1997-2000.

Models Included are:
SUZUKI DF 15 (DF15)
SUZUKI DF 25 (DF25)
SUZUKI DF 30 (DF30)
SUZUKI DF 40 (DF40)
SUZUKI DF 50 (DF50)
SUZUKI DF 70 (DF70)
SUZUKI DF 9.9 (DF9.9)

The Suzuki outboard manual by Clymer is a great  reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic.  The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail.  The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.

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The Suzuki outboard manual includes the following chapter information:

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealants / Galvanic corrosion / Protection from galvanic corrosion / Propellers

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques

CHAPTER THREE / TROUBLESHOOTING AND TESTING
Outboard engine identification / Troubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system / Starting system / Charging system / Ignition system / Warning system / Fuses and wire harness / Wire harness / Power head / Cooling system / Gearcase / Trim system / Electronic fuel injection

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Before and after each use / Routine power head maintenance / Midsection maintenance / Gearcase maintenance / Storage preparation / Tune-up

CHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENT
Valve adjustment / Throttle cable and linkage adjustment / Shift cable and linkage adjustment / Carburetor synchronization (DF25 and DF30 models) / Pilot screw adjustment / Idle speed adjustment / Choke solenoid and choke linkage / Dashpot adjustment / Neutral-only start cable / Trim position sender / Trim tab

CHAPTER SIX / FUEL SYSTEM
Fuel system service precautions / Low pressure fuel pump / Silencer cover / Carburetor removal and installation / Carburetor overhaul / Fuel injection system

CHAPTER SEVEN / ELECTRICAL AND IGNITION
Starting system / Charging system / Ignition system / Warning system / Battery maintenance

CHAPTER EIGHT / POWER HEAD
Flywheel / Power head removal/installation/repair / Cylinder head / Cylinder block component removal / Cylinder block disassembly / Cylinder block cleaning / Cylinder block inspection and maintenance / Cylinder block assembly / Break-in procedure

CHAPTER NINE / GEARCASE
Gearcase shim selection / Gearcase shim adjustments

CHAPTER TEN / MANUAL STARTER
Manual starter

CHAPTER ELEVEN / HYDRAULIC TRIM AND MIDSECTION
Trim system / Midsection

CHAPTER TWELVE / REMOTE CONTROL

INDEX

WIRING DIAGRAMS

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Publisher: Clymer Manuals
Binding: Paperback — 8¼ x 10¾ inches
Pages: 426 — Hundreds of b&w photos and illustrations
ISBN: 0892877847

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The Suzuki outboard service and repair manual applies to the following years:
1997, 1998, 1999, 2000

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