GENERAL INFORMATION
TROUBLESHOOTING
LUBRICATION, MAINTENANCE AND TUNE-UP
Service precautions and practices / Pre-ride inspection / Engine break-in / Maintenance intervals / Fuel and lubricants / Transmission and component lubrication / Maintenance and inspection / Engine tune-up / Spark plugs /Specifications
ENGINE TOP END
Shop cleanliness / Exhaust system / Cylinder head / Cylinder / Exhaust valve system / Exhaust valves and shaft assembly / Exhaust valve solenoid / Exhaust valve governor and actuator / Piston and piston rings / Reed valves /Specifications
ENGINE LOWER END
Shop cleanliness / Engine / Crankcase / Crankcase seal replacement / Crankcase bearing replacement / Crankshaft /Specifications
CLUTCH AND GEARSHIFT LINKAGE
Clutch cover / Clutch / Right crankcase cover / Gearshift linkage / Kickstarter and idle gear / Primary drive gear / Clutch cable /Specifications
TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Service notes / Mainshaft / Countershaft / Transmission inspection / Shift drum and forks /Specifications
FUEL SYSTEM
Service precautions and practices / Carburetor / Carburetor cleaning and inspection / Float adjustment / Carburetor jetting / Fuel tank / Fuel valve and filter / Throttle cable replacement / Air filter housing /Specifications
IGNITION SYSTEM
Basic ignition system operation / Alternator cover / Flywheel / Stator / Ignition system testing / CDI unit / Ignition coil / Stator / Engine stop switch / Ignition timing / Specifications
COOLING SYSTEM
Safety precautions / Radiators / Water pump / Specifications
WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Rear wheel / Front and rear hubs / Rim and spoke service / Drive chain / Sprockets / Tire changing / Specifications
FRONT SUSPENSION AND STEERING
Handlebar / Steering stem and head / Fork oil change / Fork removal and installation / Fork service / Fork adjustment / Specifications
REAR SUSPENSION
Link-type suspension system / Shock absorber / Shock absorber linkage / Swing arm / Rear suspension adjustment / Specifications
BRAKES
Brake system fundamentals / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications
BODY
Seat / Frame covers / Radiator covers / Subframe / Specifications
INDEX
WIRING DIAGRAMS
