ONLINE VERSION
Suzuki Volusia & Boulevard C50 Manual
This Clymer motorcycle manual covers the Suzuki Voludisa and Boulevard C50 for the years indicated below:
Models Included are:
2005-2008 SUZUKI BOULEVARD C50
2001-2004 SUZUKI VOLUSIA
The Suzuki Volusia and Boulevard C50 manual by Clymer is the best reference book for repair and service information for your Suzuki Volusia and Boulevard C50. Every Clymer motorcycle service manual is written for the do-it-yourselfer as well as the experienced mechanic, Clymer motorcycle repair manuals are the cheapest way to keep your motorcycle running properly. Every Clymer motorcycle service manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the motorcycle covered. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail, accuracy and clarity to guide the reader through each service, troubleshooting and repair procedure.
The Suzuki Volusia and Boulevard C50 manual includes the following chapter information:
QUICK REFERENCE DATA
GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Serial numbers | Fasteners | Shop supplies | Tools | Measuring tools | Electrical system fundamentals | Service methods | Storage | Specifications
TROUBLESHOOTING
Starting the engine | Engine will not start | Engine performance | Engine noises | Engine lubrication | Oil pressure test | Leakdown test | Clutch | Gearshift linkage | Transmission | Fuel system (carbureted models) | Electronic diagnostic system | Electrical testing | Lighting system | Charging system | Ignition system | Starting system | Suspension and steering | Brake system
LUBRICATION, MAINTENANCE and TUNE-UP
Pre-ride check list | Maintenance schedule | Tires and wheels | Battery | Periodic lubrication | Periodic maintenance | Non-scheduled maintenance | Tune-up | Valve clearance | Compression test | Spark plugs | Ignition timing | Fuel system adjustment | Specifications
ENGINE TOP-END
Cylinder head cover caps | Cylinder head covers | Rocker arm assemblies | Camshafts | Cylinder head and cylinder | Cylinder head | Valves and valve components | Camshaft chain tensioner | Cylinder | Pistons and piston rings | Specifications
ENGINE LOWER-END
Engine | Oil pump | Starter clutch and gears | Primary drive gear | Camshaft drive chains and drive sprockets | Secondary gear assembly | Crankcase | Crankshaft and connecting rods | Break-in | Specifications
CLUTCH and EXTERNAL SHIFT MECHANISM
Clutch cable | Clutch cover | Clutch | Clutch release mechanism | External shift mechanism | Specifications
TRANSMISSION and INTERNAL SHIFT MECHANISM
Internal shift mechanism | Transmission | Specifications
FUEL, EMISSION CONTROL and EXHAUST SYSTEMS (2001-2004 MODELS)
Carburetor | Pilot screw | Carburetor float height | Throttle position (TP) sensor | Carburetor heater (U.K. models) | Throttle cable | Starter (choke) cable | Air box | Fuel tank | Fuel valve | Fuel pump | PAIR (air supply) system | Crankcase breather system | Evaporative emission control system (California models) | Exhaust system | Specifications
FUEL, EMISSION CONTROL and EXHAUST SYSTEMS (2005-ON MODELS)
Electronic fuel injection (EFI) | Fuel delivery system tests | Fuel pump | Fuel pump relay | Fuel pressure regulator | Throttle cable | Air box | Throttle body | Fuel injectors | Crankshaft position (CKP) sensor | Throttle position (TP) sensor | Secondary throttle position (STP) sensor | Secondary throttle valve actuator (STVA) | Fast idle speed | Intake air pressure (IAP) sensors | Engine coolant temperature (ECT) sensor | Intake air temperature (IAT) sensor | Heated oxygen (HO2) sensor | Tip-over (TO) sensor | Fuel tank | PAIR (air supply) system | Evaporative emission control system (California models) | Exhaust system | Specifications
ELECTRICAL SYSTEM
Peak voltage and resistance testing | Electrical component replacement | Electrical connectors | Charging system | Voltage regulator | rectifier | Alternator | Electronic ignition system | Igniter (2001-2004 models) | Electronic control module (ECM) (2005-on models) | Starter system | Starter relay | Lighting system | Switches | Relay assembly | Speedometer | Horn | Cooling system | Fuses | Wiring diagrams | Specifications
COOLING SYSTEM
Cooling system | Coolant reservoir | Radiator | Cooling fan | Thermostat | Water pump | Cooling fan switch | Engine coolant temperature (ECT) switch | Specifications
WHEELS and TIRES
Front wheel | Rear wheel | Front wheel hub | Rear wheel hub | Wheel service | Tires | Wheel balance | Specifications
FRONT SUSPENSION and STEERING
Balancer weights | Handlebar | Handlebar left hand grip replacement | Steering stem and head | Steering head bearing races | Front fork | Specifications
REAR SUSPENSION and FINAL DRIVE
Shock absorber | Final drive and driveshaft | Swing arm | Shock linkage | Bearing replacement | Specifications
BRAKES
Brake fluid selection | Brake service | Front brake pads | Front brake caliper | Front brake master cylinder | Front brake hose | Front brake disc | Brake bleeding | Rear drum brake | Rear brake pedal | Rear brake pivot lever | Specifications
BODY and FRAME
Seats | Frame side covers | Frame head side covers | Toolbox | Sidestand | Front fender | Rear fender | Left footpeg | footrest | Right footpeg | footrest | Specifications
WIRING DIAGRAMS
The Suzuki Volusia and Boulevard C50 manual by Clymer is the best reference book for repair and service information for your Suzuki Volusia and Boulevard C50.
Publisher: Clymer Manuals - 2009
Author: Mike Morlan
Pages: 422 - Hundreds of b&w photos and illustrations
Please note that this digital version is accessed online in zmag format. It remains available to the purchaser indefinitely via the internet but it cannot be printed or downloaded to your computer
