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Yamaha Outboard Manual 1999-2010 115-250 HP Two-Stroke
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Yamaha Outboard Service and Repair Manual

This Clymer outboard shop manual covers Yamaha 115-250 horsepower two-stroke engines for the years 1999-2010 and includes Jet Drives.

Models Included are:
Yamaha 115 HP (1999-2010)
Yamaha 130 HP (1999-2003)
Yamaha 150 HP (1999-2003)
Yamaha 175 HP (1999-2003)
Yamaha 200 HP 2.6L (1999-2003)
Yamaha 200 HP 3.1L (1999-2003)
Yamaha 225 HP 3.1L (1999-2004)
Yamaha 225 HP 3.3L (1999-2003)
Yamaha 250 HP 3.1L (1999-2004)
Yamaha 250 HP 3.3L (1999-2005)
Yamaha 80 Jet (1999-2001)
Yamaha 105 Jet (1999-2000)

The Yamaha outboard manual by Clymer is a great reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic. The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail. The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.

The Yamaha outboard manual includes the following chapter information:

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Model identification / Engine operation / Fasteners / Shop supplies / Galvanic corrosion / Propellers / Basic tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic mechanical skills / Specifications

CHAPTER TWO / TROUBLESHOOTING
Preliminary inspection / Operating requirements / Starting difficulty / Starting system / Charging system / Fuse and wire harness / Warning system / Ignition system / Fuel system (carburetor equipped models) / Fuel system (EFI and HPDI models) / Electronic control system (EFI and HPDI) / Oil injection system / Tilt and trim system / Power head / Cooling system / Gearcase / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Oil recommendations / Premix models / Oil injection models / Gearcase lubrication / Gearcase lubricant level check / Gearcase lubricant oil change / Jet drive lubrication / Throttle and shift linkage lubrication / Steering cable lubrication / Swivel shaft and tilt tube lubrication / Title lock mechanism lubrication / Bearing carrier lubrication / Maintenance / Propeller shaft and propeller maintenance / Cooling system maintenance / Flushing the cooling system / Battery maintenance / Starter maintenance / Fuel requirements / Fuel additives / Fuel filter service / High-pressure fuel pump maintenance / Drive belt inspection / Pump oil level check / Changing the pump oil / Fuel hoses and clamps/ Corrosion prevention / Storage / Submersion / Tune-up / Compression check / Spark plugs / Timing adjustment / Throttle position sensor (TPS) adjustment / Carburetor adjustment / Engine break-in / Specifications

CHAPTER FOUR / TIMING, SYNCHRONIZATION AND ADJUSTMENT
Timing, synchronization and adjustment / Synch and link (80 jet, 105 jet and 115-200 hp [except EFI and HPDI models]) / Synch and link (150-250 hp [EFI and HPDI models]) / Miscellaneous adjustments / Specifications

CHAPTER FIVE / FUEL SYSTEM
Fuel system safety and general information / Fuel tanks / Primer bulb / Fuel hoses / Fuel hose connector / Fuel pumps / Fuel filters / Vapor separator tank / Silencer cover, fuel rail and injectors (EFI and HPDI models) / Throttle body / High pressure mechanical fuel pump / Carburetor and silencer cover / Reed housing/intake manifold / Specifications

CHAPTER SIX / ELECTRICAL AND IGNITION SYSTEMS
Battery / Starting system components / Charging system / Ignition system / Sensors, switches and relays / Warning system components / Specifications

CHAPTER SEVEN / POWER HEAD
Power head preliminary information / Service consideration / Power head break-in / Service recommendations / Lubricants, sealants and adhesives / Sealing surfaces / Fasteners and torque / Power head removal/installation / Flywheel / Power head disassembly / Power head components cleaning and inspection / Power head assembly / Specifications

CHAPTER EIGHT / GEARCASE
Gearcase operation / Propeller removal/installation / Gearcase removal/installation / Water pump / Gearcase repair / Gearcase disassembly (standard RH rotation gearcase) / Component inspection / Gearcase assembly (standard RH rotation gearcase) / Shim selection (all models) / Counter rotation (LH) gearcases / Gearcase pressure test / Specifications

CHAPTER NINE / JET DRIVE
Jet drive operation / Jet drive mounting height / Jet drive repair / Specifications

CHAPTER TEN / POWER TILT/TRIM
Hydraulic tilt/trim system removal and installation / Tilt/trim relay replacement / Tilt/trim sender replacement / Electric tilt/trim motor removal and installation / Tilt/trim system electric motor repair / Manual release valve removal and installation / Hydraulic system filling and bleeding / Specifications

CHAPTER ELEVEN / MIDSECTION
Midsection / Specifications

CHAPTER TWELVE / OIL INJECTION SYSTEM
Oil injection system operation / Oil injection system / Specifications

CHAPTER THIRTEEN / REMOTE CONTROL
Remote control / Specifications

INDEX

COLOR WIRING DIAGRAMS

Publisher: Clymer Manuals
Binding: Paperback 8 x 10 inches
Pages: 486 Hundreds of b&w photos and illustrations
ISBN: 0892878460

The Yamaha outboard service and repair manual applies to the following years:
1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010


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