QUICK REFERENCE DATA
GENERAL INFORMATION
TROUBLESHOOTING
LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance intervals / Tune-up / Ignition timing / Valve clearance / Spark plugs / Engine oil / Engine oil pressure / Throttle body synchronization / Idle speed adjustment / Fuel filter / Exhaust gas volume adjustment / Control cable lubrication / Clutch cable free play / Shift pedal height / Drive chain / Brake system
ENGINE
Removal installation / Cylinder head cover / Camshaft / Cam sprocket / Cam chain, tensioner and guides / Cylinder head / Valve lifters and shims / Valve components / Timing rotor cover / Timing rotor / Alternator cover / Flywheel and starter gears / Starter clutch / Oil pan / Oil pump / Crankcase / Crankshaft / Connecting rods / Piston and rings / Break-in
CLUTCH
Clutch cover / Clutch release mechanism / Clutch cable
TRANSMISSION AND SHIFT MECHANISM
Shift rod and shift lever / Engine sprocket cover / Engine sprocket / Shift pedal footrest / External internal shift mechanism
AIR/FUEL, EMISSIONS AND EXHAUST SYSTEMS-CARBURETED MODELS
Fuel tank / Fuel valve / Fuel sender / Fuel filter / Fuel pump / Fuel sender and fuel level indicator light / Air filter / Carburetor overhaul adjustments / Throttle position sensor / Throttle cable / Choke cable / Air induction system AIS / Evaporative emission control system / Exhaust system
AIR/FUEL, EMISSIONS AND EXHAUST SYSTEMS-FUEL INJECTED MODELS
Depressurizing the fuel system / Fuel tank / Fuel pump / Fuel injection relay / Fuel sender and fuel level indicator light / Air filter / Throttle body assembly / Piston valve / Fuel injector / Throttle position sensor / Pressure regulator / Cylinder identification sensor / Intake air pressure sensor / Intake air temperature sensor / Atmospheric pressure sensor / Lean angle cutoff switch / Crankshaft position sensor / Throttle cable replacement / Air induction system / Evaporative emission control system / Exhaust system / Fuel injection diagnostic system
ELECTRICAL SYSTEM
Charging system / Stator / Voltage regulator rectifier / Ignition system / Spark plug / Direct ignition coil / Pickup coil Crankshaft position sensor / Ignition control unit / Engine control unit / Starting system / Starting circuit cutoff relay / Starter / Lights / Meter assembly / Oil level warning light / Oil level switch / Oil level relay / Fuel level indicator / Fuel sender / Horn / Clock / Speedometer / Speed sensor / Diagnostic system / Switches
COOLING SYSTEM
Inspection / Coolant reservoir / Radiator / Radiator fan / Thermo switch / Radiator fan relay / Temperature sensor thermostat / Water pump / Oil cooler / Carburetor heater system / Fast idle plunger
WHEELS AND TIRES
FRONT SUSPENSION AND STEERING
Fork / Handlebar / Steering head / Steering head bearing races / Steering stem bearing
REAR SUSPENSION AND DRIVE CHAIN
Shock absorber / Rear suspension linkage / Swing arm / Drive chain
BRAKES
Brake service / Brake bleeding and draining / Brake pads / Caliper / Master cylinder / Brake disc / Brake hose / Brake pedal footrest
FRAME AND BODY
INDEX
COLOR WIRING DIAGRAMS
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