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Evinrude Johnson Outboard Service and Repair ManualThis Clymer outboard shop manual covers Evinrude Johnson 2-40 horsepower engines for the years 1973-1990.
Models Included are: EVINRUDE JOHNSON 15 HP EVINRUDE JOHNSON 18 HP EVINRUDE JOHNSON 2 HP EVINRUDE JOHNSON 2.5 HP EVINRUDE JOHNSON 20 HP EVINRUDE JOHNSON 25 HP EVINRUDE JOHNSON 28 HP EVINRUDE JOHNSON 3 HP EVINRUDE JOHNSON 30 HP EVINRUDE JOHNSON 35 HP EVINRUDE JOHNSON 4 HP EVINRUDE JOHNSON 4 HP Deluxe EVINRUDE JOHNSON 4.5 HP EVINRUDE JOHNSON 40 HP EVINRUDE JOHNSON 5 HP EVINRUDE JOHNSON 6 HP EVINRUDE JOHNSON 7.5 HP EVINRUDE JOHNSON 8 HP EVINRUDE JOHNSON 9.5 HP EVINRUDE JOHNSON 9.9 HP EVINRUDE JOHNSON Electrics EVINRUDE JOHNSON Excel 4 EVINRUDE JOHNSON Ultra 4
The Evinrude Johnson outboard manual by Clymer is a great reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic. The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail. The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.
The Evinrude Johnson outboard manual includes the following chapter information:
QUICK REFERENCE DATA
CHAPTER ONE | GENERAL INFORMATION Manual organization | Notes, cautions and warnings | Torque specifications | Engine operation | Fasteners | Lubricants | Gasket sealant | Galvanic corrosion | Protection from galvanic corrosion | Propellers
CHAPTER TWO | TOOLS AND TECHNIQUES Safety first | Basic hand tools | Test equipment | Service hints | Special tips | Mechanic's tips
CHAPTER THREE | TROUBLESHOOTING Operating requirements | Starting system | Charging system | Ignition system | Breaker point ignition troubleshooting | CD 2 ignition troubleshooting (except 2.5 [1987-1988], Ultra 4 and Excel 4) | CD 2 ignition troubleshooting (2.5 [1987-1988], Ultra 4 and Excel 4) | CD2UL ignition troubleshooting (1989-1990--4 Deluxe--40 hp) | Ignition and neutral start switch | Fuel system | Engine temperature and overheating | Engine
CHAPTER FOUR | LUBRICATION, MAINTENANCE AND TUNE-UP Lubrication | Storage | Complete submersion | Anti-corrosion maintenance | Engine flushing | Tune-up
CHAPTER FIVE | ENGINE SYNCHRONIZATION AND LINKAGE ADJUSTMENTS Engine timing | Synchronization | Johnson|Evinrude 2 hp, Colt and Junior (breaker point ignition) | 1973-1978 Johnson|Evinrude 4 (breaker point ignition) | Johnson|Evinrude 2.5, 3 hp, 4 Standard, Excel 4, Ultra 4, 4 Deluxe, 4.5 and 7.5 (CD 2 and CD2UL ignition) | 1976-1977 Johnson|Evinrude 6 | 1978-1985 Johnson|Evinrude 5, 6, and 9 (CD 2 ignition) | 1986-1990 Johnson|Evinrude 6 and 8 (CD 2 and CD2UL ignition) | Johnson|Evinrude 9.5 (breaker point ignition) | Johnson|Evinrude 9.9 and 15 (breaker point ignition) | Johnson|Evinrude 9.9 and 15 (CD 2 and CD2UL ignition) | Johnson|Evinrude 18, 20 and 25 (breaker point ignition) | Johnson|Evinrude 20, 25, 28 and 30 (CD 2 and CD2UL ignition) | Johnson|Evinrude 35 (all ignitions) | Johnson|Evinrude 40 (breaker point ignition) | 1985-1988 Johnson|Evinrude 40 hp tiller models (CD 2 models) | 1985-1988 Johnson|Evinrude 40 hp remote control models (CD 2 ignition) | 1989-1990 Johson|Evinrude 40 hp modles (CD2UL ignition)
CHAPTER SIX | FUEL SYSTEM Fuel pump | Carburetors | Johnson|Evinrude 2 hp, Colt, Junior and 4 hp (1973-1977) | Johnson|Evinrude 2.5 hp, 3 hp, 4 hp (1978-on), 4 Deluxe, Excel 4, Ultra 4, 4.5 hp, 5 hp, 6 hp, 7.5 hp and 8 hp | Johnson|Evinrude 9.5 hp | Johnson|Evinrude 9.9 and 15 hp | Johnson|Evinrude 20 hp, 25 hp, 28 hp, 30 hp, 35 hp and 40 hp | Carburetor core plugs and lead shot | Anti-siphon devices | Fuel tank | Fuel link and primer bulb | Oil injection system | Autoblend (1986) and Accumix (1987-on) oil injection
CHAPTER SEVEN | ELECTRICAL SYSTEM Battery | Battery charging system | Electric starting system | Magneto breaker point ignition service | CD 2 ignition system | CD2UL ignition system
CHAPTER EIGHT | POWER HEAD Engine serial number | Fasteners and torque | Gaskets and sealants | Flywheel | Magneto armature plate | CD 2 and CD2UL armature plate | Power head
CHAPTER NINE | GEARCASE Propeller | Water pump | Gearcase | Shift lever
CHAPTER TEN | AUTOMATIC REWIND STARTERS Engine cover starter | Swing arm gear drive starter | Side-mounted pinion gear starter | Flywheel mounted starter
CHAPTER ELEVEN | ELECTRIC MOTORS Lubrication | Periodic maintenance | Battery | Propeller | 1975-1981 12 volt bow mount model | 1982-on 12 volt bow mount model | 1975-1976 12 volt transom mount model | 1982-on 12 volt transom mount model | 1975-1981 12|24 volt vow mount model | 1982-on 12|24 volt bow mount model | 1975-1976 12|24 volt transom mount model | 1980-1981 12|24 volt hand control model | 1982-on 12|24 volt hand control model | Component replacement
INDEX
WIRING DIAGRAMS
Publisher: Clymer Manuals - 1991 Author: Clymer Editorial Staff Binding: Paperback - 8.25 x 10.75 inches Pages: 406 - Hundreds of b&w photos and illustrations ISBN: 9780892875542
The Evinrude Johnson outboard service and repair manual applies to the following years: 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990
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