CHAPTER ONE | GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Service hints | Engine operation | Outboard engine identification | Fasteners | Lubricants | RTV gasket sealant | Anaerobic sealant | Threadlocking compound | Galvanic corrosion | Propellers | Basic hand tools | Special tools | Precision measuring tools | Electrical system fundamentals | Basic mechanical skills | Specifications

CHAPTER TWO | TROUBLESHOOTING
Electrical components | Preliminary inspection | Starting difficulty | Electric starting system | Fuel system | Ignition system | Warning system | Charging system | Power head | Cooling system | Gearcase | Trim|tilt system | Electronic fuel injection (EFI) system | Specifications

CHAPTER THREE | LUBRICATION, MAINTENANCE AND TUNE-UP
Before each use | After each use | Routine maintenance | Fuel requirements | Lubricants | Power head maintenance | Gearcase maintenance | Midsection maintenance | Tune up | Storage preparation and recommissioning | Submersion | Corrosion prevention | Specifications

CHAPTER FOUR | SYNCHRONIZATION AND ADJUSTMENTS
Pilot screw adjustment (75-90 hp models) | Linkage, throttle position sensor, carburetor synchronization and idle speed adjustments | Ignition timing check | Throttle cable adjustment | Shift cable adjustment | Valve adjustment | Trim tab adjustment | Trim position sender adjustment | Specifications

CHAPTER FIVE | FUEL SYSTEM
Fuel system service | Fuel tank | Fuel hose | Fuel filter | Primer bulb | Mechanical fuel pump | Silencer cover | Intake manifold | Dashpot | Electrothermal valve | Carburetor | Throttle body | Vapor separator tank | Secondary vapor separator tank | Low-pressure electric fuel pump | Fuel pump relay | Fuel pump driver | Fuel cooler | Fuel pressure regulator | Fuel rail and injectors | Idle air control motor | Air temperature sensor | Air pressure sensor | Throttle position sensor | Specifications

CHAPTER SIX | ELECTRICAL AND IGNITION SYSTEMS
Electrical components | Battery | Charging system | Starting system | Ignition system | Specifications

CHAPTER SEVEN | POWER HEAD
Flywheel|cover | Timing belt and tensioner | Crankshaft pulley | Valve cover | Camshaft, timing chain and camshaft pulley | Cylinder head removal and installation | Water pressure relief valve | Thermostat | Exhaust|water jacket cover | Cylinder head | Power head | Oil pump | Crankshaft pulley | Power head | Cylinder block components | Bearing selection | Engine break-in procedures | Specifications

CHAPTER EIGHT | GEARCASE
Gearcase operation | Gearcase service precautions | Propeller | Gearcase | Water pump | Water pump component | Gearcase | Specifications

CHAPTER NINE | POWER TRIM AND TILT
Trim|tilt relay | Trim position sender | Trim switch | Manual relief valve | Power trim | Electric trim motor | Trim system | Trim and tilt system fluid | Specifications

CHAPTER TEN | MIDSECTION
Lower motor mount | Tilt tube | Clamp bracket | Tilt lock lever | Oil pump | Upper motor mount | Swivel tube | Swivel housing | Power head adapter | Exhaust silencer | Exhaust tube | Oil pressure relief valve | Oil pan and oil pickup tube | Drive shaft housing | Specifications

CHAPTER ELEVEN | REMOTE CONTROL
Cable removal and installation | Remote control disassembly and assembly

INDEX

COLOR WIRING DIAGRAMS