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Description   Suzuki Outboard Service and Repair Manual This Clymer outboard shop manual covers Mariner 9.9-70 horsepower four-stroke engines for the years 1997-2000. Models Included are: SUZUKI DF 15 (DF15) SUZUKI DF 25 (DF25) SUZUKI DF 30 (DF30) SUZUKI DF 40 (DF40) SUZUKI DF 50 (DF50) SUZUKI DF 70 (DF70) SUZUKI DF 9.9 (DF9.9) The Suzuki outboard manual by Clymer is a great  reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic.  The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail.  The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible. The Suzuki outboard manual includes the following chapter information: CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealants / Galvanic corrosion / Protection from galvanic corrosion / Propellers CHAPTER TWO / TOOLS AND TECHNIQUES Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques CHAPTER THREE / TROUBLESHOOTING AND TESTING Outboard engine identification / Troubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system / Starting system / Charging system / Ignition system / Warning system / Fuses and wire harness / Wire harness / Power head / Cooling system / Gearcase / Trim system / Electronic fuel injection CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP Before and after each use / Routine power head maintenance / Midsection maintenance / Gearcase maintenance / Storage preparation / Tune-up CHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENT Valve adjustment / Throttle cable and linkage adjustment / Shift cable and linkage adjustment / Carburetor synchronization (DF25 and DF30 models) / Pilot screw adjustment / Idle speed adjustment / Choke solenoid and choke linkage / Dashpot adjustment / Neutral-only start cable / Trim position sender / Trim tab CHAPTER SIX / FUEL SYSTEM Fuel system service precautions / Low pressure fuel pump / Silencer cover / Carburetor removal and installation / Carburetor overhaul / Fuel injection system CHAPTER SEVEN / ELECTRICAL AND IGNITION Starting system / Charging system / Ignition system / Warning system / Battery maintenance CHAPTER EIGHT / POWER HEAD Flywheel / Power head removal/installation/repair / Cylinder head / Cylinder block component removal / Cylinder block disassembly / Cylinder block cleaning / Cylinder block inspection and maintenance / Cylinder block assembly / Break-in procedure CHAPTER NINE / GEARCASE Gearcase shim selection / Gearcase shim adjustments CHAPTER TEN / MANUAL STARTER Manual starter CHAPTER ELEVEN / HYDRAULIC TRIM AND MIDSECTION Trim system / Midsection CHAPTER TWELVE / REMOTE CONTROL INDEX WIRING DIAGRAMS Publisher: Clymer Manuals Binding: Paperback — 8¼ x 10¾ inches Pages: 426 — Hundreds of b&w photos and illustrations ISBN: 0892877847 The Suzuki outboard service and repair manual applies to the following years: 1997, 1998, 1999, 2000

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