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Evinrude Johnson Outboard Service and Repair ManualThis Clymer outboard shop manual covers Evinrude Johnson 48-235 horsepower engines for the years 1973-1990.
Models Included are:
EVINRUDE JOHNSON Sea Drive
EVINRUDE JOHNSON 2 cylinder inline
EVINRUDE JOHNSON 3 cylinder inline
EVINRUDE JOHNSON V4
EVINRUDE JOHNSON V6
The Evinrude Johnson outboard manual by Clymer is a great reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic. The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail. The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.
The Evinrude Johnson outboard manual includes the following chapter information:
QUICK REFERENCE DATA
CHAPTER ONE | GENERAL INFORMATION
CHAPTER TWO | TOOLS AND TECHNIQUES
Safety first | Basic hand tools | Test equipment | Service hints | Special tips | Mechanic's techniques | Specifications
CHAPTER THREE | TROUBLESHOOTING
Operating requirements | Starting system | Charging system | Ignition system | 1973-1977 CD 2 ignition troubleshooting | 1978-1984 CD 2 ignition troubleshooting | 1985-1988 CD 2 ignition troubleshooting | 1989-1990 CD2USL ignition troubleshooting | 1973-1978 CD 3 ignition troubleshooting | 1976-1978 CD 3 ignition troubleshooting | 1979-1984 CD 3 and 1979-1984 CD 6 ignition troubleshooting | 1985-1988 CD 3 ignition troubleshooting | 1989-1990 CD 3 ignition troubleshooting | 1973-1977 CD 4 ignition troubleshooting | 1978-1984 CD 4 ignition troubleshooting | 1987 88 hp, 1985-1987 90 hp, 1985 115 hp and 1986-1987 110 hp CD 4 ignition troubleshooting | 1988 88 hp, 90 hp and 110 hp CD 4 ignition troubleshooting | 1989-1990 88 hp, 90 hp, 110 hp and 115 hp CD 4 ignition troubleshooting | 1985-1987 120 and 140 hp CD 4 ignition troubleshooting | 1988-1990 120 and 140 hp CD 4 ignition troubleshooting | 1985 V6 and 1986-1988 150-175 hp CD 6 ignition troubleshooting | 1986-1987 200-225 hp CD ignition troubleshooting | 1988-1990 200-225 CD ignition troubleshooting | Ignition and neutral start switch | Neutral start switch | Fuel system | Engine temperature and overheating | Specifications
CHAPTER FOUR | LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication | Storage | Complete submersion | Anti-corrosion maintenance | Engine flushing | Tune-up | Specifications
CHAPTER FIVE | ENGINE SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
Engine timing | Synchronizing | Required equipment | 1973-1988 50 hp (tiller models) | 1973-1988 48, 50, 55 and 60 hp (2-cylinder remote control models) | 1989-1990 48 and 50 hp models | 60, 65, 70 and 75 hp (3-cylinder models) | 65 hp (3-cylinder tiller models) | V4 engines (except 1985-on 120-140 hp and 1986-on 88-115 hp) | V4 engines (1986-on 88-115 hp) | V4 engines (1985-on 120-140 hp) | V6 engines (1975-1985) | V6 engines (1986-on 150-175 hp) | V6 engines (1986-on 200-225 hp) | Specifications
CHAPTER SIX | FUEL SYSTEM
Fuel pump | Carburetors | Carburetor (48-75 hp) | V4 and V6 carburetor (1985-on 120-140 hp and 1986-on 200-225 hp) | Chock and primer solenoid service | Anti-siphon devices | Fuel tank | Fuel line and primer bulb
CHAPTER SEVEN | IGNITION AND ELECTRICAL SYSTEMS
Battery | Battery charging system | Electric charging system | Starter motor | Ignition system | Specifications
CHAPTER EIGHT | POWER HEAD
Engine serial number | Fasteners and torque | Gaskets and sealants | Flywheel | Power head | Reed block service | Thermostat service | Specifications
CHAPTER NINE | GEARCASE
Propeller | Water pump | Gearcase removal|installation (all models) | Hydro-mechanical gearcase | Mechanical gearcase (except 1989-1990 48 and 50 hp) | Pressure and vacuum test | Specifications
CHAPTER TEN | POWER TRIM AND TILT SYSTEMS
External power trim and tilt system | Internal power trim and tilt system | Trim and tilt motor testing | System removal|installation | Specifications
CHAPTER ELEVEN | OIL INJECTION SYSTEMS
OMC Economixer | OMC VRO system | Specifications
CHAPTER TWELVE | SEA DRIVES
SelecTrim|Tilt (1983-1990 1.6L) | SelecTrim|tilt (1987-1988 1.8L, 1989-1990 2.0L, 1984-1985 2.5L [S-type], 1984-1985 2.6L [S-type], 1986-1988 2.6L, 1987-1988 2.7L and 1989-1990 3.0L | Specifications
INDEX
WIRING DIAGRAMS
Publisher: Clymer Manuals — 1991
Binding: Paperback — 8¼ x 10¾ inches
Pages: 570 — Hundreds of b&w photos and illustrations
ISBN: 9780892875559
The Evinrude Johnson outboard service and repair manual applies to the following years:
1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990
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