Buy the Force outboard engine repair manual and learn to perform every service and repair job on your Force outboard. Our Clymer repair manuals are written for the do-it-yourself mechanic and the experienced pros. This service manual contains many original photographs, illustrations and wiring diagrams obtained from the complete teardown and rebuild of the Force outboard motor. This, in addition to extensive research is how Clymer repair manuals achieve an unmatched level of detail and accuracy.
CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers CHAPTER TWO / TOOLS AND TECHNIQUES Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques CHAPTER THREE / TROUBLESHOOTING Operating requirements / Starting system / Choke solenoid or fuel primer valve circuits / Alternator charging system / Ignition system / Magneto ignition system / Battery breaker point ignition system / Prestolite magneto capacitor discharge ignition / Thunderbolt capacitor discharge ignition / Breakerless ignition module (BIM) system / Sem walbro capacitor discharge ignition / Capacitor discharge module (CDM) ignition / Ignition switch / Fuel system / Power head CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP Lubrication / Storage / Complete submersion / Anticorrosion maintenance / Engine flushing / Tune-up / Compression check / Cylinder head bolt torque / Spark plugs / Gearcase and water pump check / Fuel system service / Breaker point ignition system service / Battery and starter motor check (electric start models) / Wiring harness check / Engine synchronization and adjustment / Performance test (on boat) CHAPTER FIVE / ENGINE SYCHRONIZATION AND LINKAGE ADJUSTMENTS Engine timing and synchronization / 4, 5, 7.5, 9.9 and 15 hp models / 25 hp 2-cylinder and 35 hp models / 25 hp 3-cylinder models / 40, 50 and 60 hp models / 70-150 hp models (including L-drive) CHAPTER SIX / FUEL SYSTEM Fuel pump / Carburetors / Carburetor removal/installation / Carburetor disassembly, reassembly and adjustment / Carburetor cleaning and inspection / Core plugs and lead shot / Reed valve assembly / Choke solenoid / Primer valve / Integral fuel tank / Portable fuel tank / Fuel hose and primer bulb / Fuel recirculation system CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS Battery / Alternator charging system / Electric starting system / Starter motor system / Ignition systems / Breaker point magneto ignition / Battery breaker point ignition / Prestolite magneto CD ignition / Thunderbolt capacitor discharge ignition / Breakerless ignition module (BIM)¿ / Sem-walbro ignition system / Capacitor discharge module (CDM) ignition (40-120 hp models) CHAPTER EIGHT / POWER HEAD Force model numbering system / Fasteners and torque specifications / Power head removal/installation / Power head disassembly / Power head cleaning/inspection / Piston and connecting rod / Connecting rod and crankshaft / Cylinder block and crankcase assembly CHAPTER NINE / GEARCASE Service precautions / Propeller / Gearcase / Gearcase disassembly/reassembly / Gearcase cleaning and inspection / Gearcase shimming / Gearcase pressure testing / Zinc anode / Gear shift linkage adjustment / Water pump CHAPTER TEN / L-DRIVE LOWER ASSEMBLY AND EXHAUST SYSTEM Lower assembly removal/installation / Exhaust system CHAPTER ELEVEN / MANUAL REWIND STARTERS Engine cover starter / Spool starter / Flywheel-mounted starter CHAPTER TWELVE / POWER TRIM AND TILT AND REMOTE CONTROL SYSTEMS Power trim and tilt / Remote controls INDEX WIRING DIAGRAMS