Evinrude Johnson Outboard Service and Repair Manual
This Clymer outboard shop manual covers Evinrude Johnson 1.5-125 horsepower engines for the years 1956-1972.Models Included are:
EVINRUDE JOHNSON 1.5 HPEVINRUDE JOHNSON 10 HPEVINRUDE JOHNSON 100 HPEVINRUDE JOHNSON 115 HPEVINRUDE JOHNSON 125 HPEVINRUDE JOHNSON 15 HPEVINRUDE JOHNSON 18 HPEVINRUDE JOHNSON 2 HPEVINRUDE JOHNSON 20 HPEVINRUDE JOHNSON 25 HPEVINRUDE JOHNSON 28 HPEVINRUDE JOHNSON 3 HPEVINRUDE JOHNSON 30 HPEVINRUDE JOHNSON 33 HPEVINRUDE JOHNSON 35 HPEVINRUDE JOHNSON 4 HPEVINRUDE JOHNSON 40 HPEVINRUDE JOHNSON 5 HPEVINRUDE JOHNSON 5.5 HPEVINRUDE JOHNSON 50 HPEVINRUDE JOHNSON 55 HPEVINRUDE JOHNSON 6 HPEVINRUDE JOHNSON 60 HPEVINRUDE JOHNSON 65 HPEVINRUDE JOHNSON 7.5 HPEVINRUDE JOHNSON 75 HPEVINRUDE JOHNSON 80 HPEVINRUDE JOHNSON 85 HPEVINRUDE JOHNSON 9.5 HPEVINRUDE JOHNSON 90 HP
The Evinrude Johnson outboard manual by Clymer is a great reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic. The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail. The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.
The
Evinrude Johnson outboard manual includes the following chapter information:
CHAPTER ONE | GENERAL INFORMATIONManual organization | Torque specifications | Engine operation | Fasteners | Lubricants | Galvanic corrosion | Protection from galvanic corrosion | Propellers
CHAPTER TWO | TOOLS AND TECHNIQUESSafety first | Basic hand tools | Test equipment | Service hints | Special tips | Mechanic's techniques
CHAPTER THREE | TROUBLESHOOTINGOperating requirements | Starting system | D.C. generator charging system | Alternator charging system | 20 amp charging system | 6-15 amp charging systems | Clipper circuit | Shift circuit | Ignition system | Flywheel magneto breaker point ignition troubleshooting | Battery breaker point (distributor) ignition troubleshooting | CD breaker point ignition troubleshooting | CD breakerless ignition troubleshooting | Fuel system | Engine temperature and overheating | Engine
CHAPTER FOUR | LUBRICATION, MAINTENANCE AND TUNE-UPLubrication | Storage | Complete submersion | Anti-corrosion maintenance | Engine flushing | Tune-up
CHAPTER FIVE | ENGINE SYNCHRONIZATION AND LINKAGE ADJUSTMENTSEngine timing | Synchronizing | 1- and 2-cylinder engines | 3- and 4-cylinder engines
CHAPTER SIX | FUEL SYSTEMFuel pump | Carburetors | Model A carburetor | Model B carburetor | Model C carburetor | Model D carburetor | Model E carburetor | Model F carburetor | Model G carburetor | Choke solenoid service | Fuel tank | Fuel line and primer bulb
CHAPTER SEVEN | ELECTRICAL SYSTEMSBattery | Battery charging system | Electric starting system | Ignition systems | Flywheel magneto breaker point ignition | Distributor magneto breaker point ignition | Distributor battery breaker point ignition | Distributor CD sensor ignition | Flywheel CD sensor ignition | Flywheel CD breaker point ignition
CHAPTER EIGHT | POWERHEADEngine serial number | Fasteners and torque | Gaskets and sealants | Flywheel | Armature plate (flywheel magneto ignition) | Breaker point distributor (flywheel CD ignition) | Breakerless distributor (flywheel CD ignition) | Stator (flywheel CD ignition) | Power head | Reed block service | Thermostat service | Safety switch
CHAPTER NINE | GEARCASEService precautions | Propeller | Water pump | Gearcase cleaning and inspection (all models)¿ | Manual shift gearcase (split lower housing) | Manual shift gearcase (single housing) | Electric shift gearcase | Hydro-electric shift gearcase | Pressure and vacuum test
CHAPTER TEN | AUTOMATIC REWIND STARTERSEngine cover starter | Swing arm gear drive starter | Side-mounted pinion gear starter | Flywheel mounted starter | Starter lockout adjustment
CHAPTER ELEVEN | POWER TILT SYSTEMComponents | Operation | Hydraulic pump fluid check | Hydraulic pump fluid refill | Preliminary check procedure | Troubleshooting | Electric motor test | Tilt cylinder check | Tilt cylinder removal|installation
INDEXWIRING DIAGRAMS
Publisher: Clymer Manuals — 1989
Binding: Paperback — 8¼ x 10¾ inches
Pages: 382 — Hundreds of b&w photos and illustrations
ISBN: 0892874139
The Evinrude Johnson outboard service and repair manual applies to the following years:1956, 1957, 1958, 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972