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Harley-Davidson FLS FXS Evolution Evo Softail 1984-1999
Harley Davidson Softail Service and Repair Manual
1984-1999 Harley Davidson Softail Repair Manual
  
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Harley Davidson FLS FXS Evolution Service and Repair Manual

The Harley Davidson repair and service manual covers Harley FLS, FXS models for 1984-1999
  • Harley-Davidson FLST Heritage Softail
  • Harley-Davidson FLSTC Heritage Classic Softail
  • Harley-Davidson FLSTF Fat Boy
  • Harley-Davidson FLSTN Heritage Special Nostalgia Softail
  • Harley-Davidson FLSTS Heritage Springer Softail
  • Harley-Davidson FXST Softail
  • Harley-Davidson FXSTB Night Train
  • Harley-Davidson FXSTC Softail
  • Harley-Davidson FXSTF Springer Softail
  • Harley-Davidson FXSTS Springer Softail
  • Harley-Davidson FXSTSB Softail Bad Boy

Buy the Harley Davidson manual for the Softail series and learn to perform every service and repair procedure on your Harley Davidson motorcycle. Clymer repair manuals are written for the do-it-yourself mechanic and the experienced pros. This service manual contains many original photographs, illustrations and wiring diagrams obtained from the complete teardown and rebuild of the Harley Davidson Softail. This, in addition to extensive research is how Clymer repair manuals achieve an unmatched level of detail and accuracy.

Harley Davidson Softail Manual Chapters:

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Serial numbers / Parts replacement / Torque specifications / Fasteners / RTV gasket sealant / Threadlock / Gasket remover / Expendable supplies / Basic hand tools / Test equipment / Precision measuring tools / Cleaning solvent / Other special tools / Mechanic's tips / Ball bearing replacement / Oil seals / Specifications

CHAPTER TWO / TROUBLESHOOTING
Testing electrical components / Emergency troubleshooting / Engine noises / Electrical problems / Excessive vibration / Specifications

CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Maintenance schedule intervals / Periodic lubrication / Engine oil and filter change / oil tank flushing / Transmission oil change / Front fork oil change (non-Springer models) / Speedometer cable lubrication / Primary chain lubrication / Drive chain lubrication / Periodic maintenance / Drive chain inspection and adjustment / Final drive belt inspection and adjustment / Clutch adjustment / Clutch diaphragm spring adjustment (1985-189 wet clutch) / Throttle cable adjustment / Choke cable adjustment / Enrichener/Choke cable adjustment / Air cleaner service / Tune-up / Compression test / Spark plugs / Breaker less ignition service / Carburetor adjustments / Storage / Specifications

CHAPTER FOUR / ENGINE
Removal installation / Rocker arm cover / Cylinder head / Valves and components / Cylinder / Pistons and rings / Pushrods / Tappets and tappet guides / Oil pump / Oil filter mount / Gearcase cover and timing gears / Crankcase and crankshaft / Engine break-in / Specifications

CHAPTER FIVE / CLUTCH, PRIMARY DRIVE AND STARTER DRIVE
Dry clutch (early 1984 FXST) / Wet clutch / Primary chain / Compensating sprocket / Primary chain case / Electric starter drive (1984-1988) / Starter jackshaft (1989-on) / Specifications

CHAPTER SIX / 4-SPEED TRANSMISSION
Shifter cover / Shift forks / Kickstarter and starter clutch / Side cover ( electric start ) / Shifter adjustment / Specifications

CHAPTER SEVEN / 5-SPEED TRANSMISSION
Production gears (1994 models) / Shift cam assembly / Shift forks / Transmission / Transmission case / Transmission side cover (1987-on) / Adjustments / Specifications

CHAPTER EIGHT / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Air cleaner / Carburetor / Carburetor rejetting / Throttle and idle cable replacement / Choke enrichener cable / Fuel tanks / Fuel shutoff valve / Exhaust system / Emission control (1985-1991 California models) / Evaporative emission control system (1992-on California models) / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Charging system / Ignition system / Ignition coil / Starter / Starter solenoid (1984-1988) / Starter solenoid (1989-1990) / Starter solenoid (1991-on) / Starter relay / Switches / Horn / Turn signal module (1991-on) / Circuit breakers / Specifications

CHAPTER TEN / WHEELS, HUBS AND TIRES
Front wheel / Front hub / Rear wheel / Rear hub / Driven sprocket assembly / Drive chain / Drive belt / Laced wheels / Cast or disc wheels / Wheel balance / Tire repairs / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING ( MODELS WITH TELESCOPIC FRONT FORKS )
Handlebar / Steering head and stem / Steering head bearing race / Steering adjustment / Front fork / Specifications

CHAPTER TWELVE / SPRINGER FRONT FORK
Steering adjustment / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Rear shock absorbers / Rear swing arm / Specifications CHAPTER FOURTEEN / BRAKES
Brake pads / Brake caliper / Master cylinder / Disc brake / Bleeding the system / Specifications

CHAPTER FIFTEEN / FRAME, BODY AND FRAME REPAINTING
Jiffy stand (sidestand) / Footpegs / Front fender (1993-on FXSTS) / Front fender (all other models) / Rear fender / Saddlebags (1993-on) / Frame / Specifications

SUPPLEMENT
Ignition system / Routine safety checks / Periodic maintenance / Breakerless ignition service (1995-1999) / Engine removal (1996-1999) / Wet clutch (1998-1999) / Clutch shell, compensating sprocket and primary drive chain (1998-1999) / Evaporative emission control system (1996-1999) / Battery / Ignition system (1995-1999) / Lighting system (1995-1999) / Switches (1997-1999) / Turn signal module (1997-1999) / Front wheel (1996-1999) / Front hub (1996-1999 Springer models) / Rear hub (1997-1999) / Springer front fork (1997-1999) / Front brake caliper (1997-1999 FLSTS) / Front master cylinder (1997-1999) / Front fender (1995-1999 FLSTS)

INDEX

COLOR WIRING DIAGRAMS

Models covered:
1986 1987 1988 1989 1990 HARLEY-DAVIDSON FLST
1987 1988 1989 1990 1991 1992 1993, 1993 HDI 1994 1995 1996 1997 1998 1999 HARLEY-DAVIDSO

Harley Davidson Softail Model Name Variations:

FLST/FLSTI Heritage Softail, FLSTB Softail Cross Bones, FLSTC Shrine, FLSTC/FLSTCI Heritage Softail Classic, FLSTCI Shrine, FLSTF Shrine, FLSTF/FLSTFI Fat Boy, FLSTFI Shrine, FLSTFSE2 Screamin' Eagle Fat Boy, FLSTN/FLSTNI Softail Delux, FLSTSC/FLSTSCI Softail Springer Classic, FXCW Softail Rocker, FXCWC Softail Rocker Custom, FXST/FXSTI Softail Standard, FXSTB/FXSTBI Night Train, FXSTC Softail Custom, FXSTD/FXSTDI Softail Deuce, FXSTS/FXSTSI Springer Softail, FXSTSSE Screamin' Eagle Softail Springer, Screamin' Eagle Softail Springer, Screamin' Eagle Softail Springer

Tags: Harley, Davidson, Softail, Service, Repair, Manual, Clymer

  • Publisher: Clymer Manuals
  • Author: Clymer Staff
  • Binding: Paperback - 7 x 10 inches
  • Pages: 656 - Thousands of b&w photos and illustrations
  • ISBN: 978-0-89287-845-1

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