QUICK REFERENCE DATA
GENERAL INFORMATION
TROUBLESHOOTING
Cylinder leakdown test / Electrical troubleshooting / Test equipment / Basic test procedures
LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel / Maintenance schedule intervals / Engine oil and filter change / Tune-up / Air filter / Engine compression test / Spark plugs / Ignition timing / Valve clearance / Carburetor adjustment / Fuel hose inspection / Control cable / Throttle cable operation and adjustment / Choke and clutch cable / Engine oil and filter / Front fork oil change / Drive chain / Brakes / Headlight aim / Sidestand and ignition cutoff switch / Steering bearings / / Specifications
ENGINE
Removal installation / Cylinder head cover / Camshafts / Cam chain tensioner / Cam chain, timing sprocket and chain guides / Cylinder head / Valves and valve components / Oil pan, oil strainer and pressure relief valve / Oil pump / Oil cooler / Stator coil and left crankcase cover / Flywheel, starter clutch and starter idle gear / Crankcase / Piston and connecting rod assembly / Crankshaft / Break-in procedure / Specifications
CLUTCH
Right crankcase cover / Clutch release mechanism / Clutch / Clutch cable replacement / Specifications
SHIFT MECHANISM AND TRANSMISSION
External shift mechanism / Internal shift mechanism / Transmission troubleshooting / Transmission overhaul / Transmission inspection / Transmission shifting check / Specifications
FUEL AND EMISSION CONTROL SYSTEM
Air filter housing / Carburetor operation / Carburetor service / Carburetor assembly / Carburetor overhaul / Carburetor separation / Float level / Idle drop adjustment / Throttle cable replacement / Choke cable replacement / Fuel tank / Fuel valve / Drain the fuel tank / Fuel pump and fuel filter / Emission control system decals / Crankcase breather system / Evaporative emission control system / Secondary air supply system / Specifications
ELECTRICAL SYSTEM
Battery / Charging system / Alternator / Ignition system / Electric starting system / Starter relay / Clutch diode / Lighting system / Combination meter / Tachometer inspection / Speedometer/speed sensor / Coolant temperature gauge and sensor / Headlight relays / Turn signal relay / Fuel cut relay / Throttle sensor / Horn / Switches / Fuses / Specifications
LIQUID COOLING SYSTEM
Hoses and hose clamps / Cooling system inspection / Coolant reservoir / Radiator / Cooling fan / Thermostat / Water pump / Specifications
WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Rear wheel / Wheel runout and balance / Front and rear hubs / Driven flange / Sprocket replacement / Drive chain / Specifications
FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Steering head and stem / Steering bearing preload check / Steering head bearing races / Specifications
REAR SUSPENSION
Shock absorber / Suspension linkage / Swing arm / Specifications
BRAKES
Brake fluid selection / Disc brake / Front brake pads / Front brake caliper / Front master cylinder / Rear caliper / Rear master cylinder / Brake hose replacement / Brake disc / Rear brake pedal / Brake fluid draining / Brake bleeding / Specifications
BODY PANELS AND EXHAUST SYSTEM
Seat / Pillion seat / Rear side covers / Rear cowl / Middle fairings / Lower fairings / Upper fairing inner covers / Upper fairing / Windshield / Front fender / Rear fender / Seat rail / Exhaust system / Specifications
INDEX
WIRING DIAGRAM
