Does not cover shaft drive or two cylinder models.

QUICK REFERENCE DATA

GENERAL INFORMATION

TROUBLESHOOTING

LUBRICATION, MAINTENANCE AND TUNE-UP

Engine oil and filter change / General lubrication / Clutch adjustment / Valve clearance / Cylinder compression / Storage / Model identification / Specifications

ENGINE

Tools / Engine design / Break-in / Servicing engine in frame / Cam chain and tensioner / Ball lock chain tensioner / Cross wedge chain tensioner / Valve cover / Camshafts / Cylinder head / Valves and guides / Cylinder block / Pistons and rings / Engine removal/installation / Oil filter bypass valve / Oil pump / Secondary shaft and starter clutch / Crankcase / Crankshaft and connecting rods / Specifications

CLUTCH

Operation / Clutch release / Clutch / Specifications

TRANSMISSION

Sprocket cover / Engine sprocket / Neutral switch / Shift linkage / Shift detent / Transmission / Shift drum and forks / Transmission gears / Specifications

FUEL AND EXHAUST SYSTEMS

Carburetor operation / Carburetor troubleshooting / Rejetting / Carburetor service / Fuel level inspection / Fast idle adjustment / Crankcase breather / Air suction system / Fuel tank / Fuel tap / Fuel level sending unit / Exhaust system / Specifications

ELECTRICAL SYSTEM

Fuses / Battery / Ignition system / Spark plugs / Ignition advance / Ignition coil / Ignition pickup coils / IC igniter / Charging system / Alternator / Starting system / Starter clutch / Starter solenoid / Lighting system / Turn signal cancelling system / Fuel level sensor / Horn / Voltmeter / Specifications

WHEELS, TIRES AND BRAKES

Wheels / Front wheels / Speedometer gear lubrication / Rear wheel / Rear sprocket / Wheel bearings and seals / Axle / Tires / Brakes / Brake system bleeding / Brake fluid change / Brake line replacement / Brake pads / Brake calipers / Master cylinder rebuilding / Front master cylinder / Rear master cylinder / Brake discs / Specifications

CHASSIS

Front fork / Steering / Rear shock absorbers / Swing arm / Drive chain / Specifications

INDEX

WIRING DIAGRAMS