Kawasaki Ninja Service Manual (ZX6, ZX600, ZZ-R 600)

Buy the Kawasaki Ninja service and repair manual and learn to perform every service and repair job on your ZX6, ZX600 and ZZ-R 600 model motorcycle. Our Clymer repair manuals are written for the do-it-yourself mechanic and the experienced pros. This service manual contains many original photographs, illustrations and wiring diagrams obtained from the complete teardown and rebuild of the Kawasaki Ninja. This, in addition to extensive research is how Clymer repair manuals achieve an unmatched level of detail and accuracy.

Kawasaki Ninja Models Covered:

• 1990-1993 KAWASAKI ZX600 D (U.S. & Canada)
• 1993-2004 KAWASAKI ZX600 E (U.S. & Canada )
• 1990-1993 KAWASAKI ZZ-R600 D (U.K.)
• 1993-2003 KAWASAKI ZZ-R600 E (U.K.)

Kawasaki Ninja Repair Manual Chapters:

• QUICK REFERENCE DATA
• GENERAL INFORMATION
• TROUBLESHOOTING
• LUBRICATION, MAINTENANCE AND TUNE-UP
• ENGINE
• CLUTCH AND EXTERNAL SHIFT MECHANISM
• TRANSMISSION AND INTERNAL SHIFT MECHANISM
• FUEL, EMISSION CONTROL AND EXHAUST SYSTEM
• ELECTRICAL SYSTEMS
• COOLING SYSTEM
• FRONT SUSPENSION AND STEERING
• REAR SUSPENSION
• BRAKES
• BODY AND FRAME
• INDEX
• WIRING DIAGRAMS

Kawasaki Ninja Model Years Covered:

• 1990
• 1991
• 1992
• 1993
• 1994
• 1995
• 1996
• 1997
• 1998
• 1999
• 2000
• 2001
• 2002
• 2003
• 2004

Repair Manual Information:

• Publisher: Clymer Manuals — 1998-2004
• Author: Ron Wright
• Binding: Paperback — 7 x 10 inches
• Pages: 620 — Hundreds of b&w photos and illustrations
• ISBN: 0892879319

Use the "Buy Now" button at the top of this page to purchase the Kawasaki Ninja Manual.

Tags: Kawasaki Ninja manual, service and repair manuals, ZX6, ZX600, ZZ-R 600, motorcycle

Kawasaki Ninja Manual Extended Chapter Information:

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance schedule / Oil and filter change / Engine oil pressure test / Air filter cleaning and oiling / Periodic lubrication / Periodic maintenance / Unscheduled maintenance / Tune-up / Valve clearance adjustment / Compression test / Spark plugs / Ignition timing / Carburetor idle mixture / Carb synchronization / Specifications

CHAPTER FOUR AND FIVE / ENGINE
Cylinder head cover / Camshaft / Camshaft chain tensioner / Cylinder head / Valves and components / Cylinder block / Piston and rings / Oil pump / Oil pan, oil pipe and strainer / Oil pressure relief valves / Oil cooler and upper hose / Stator coil and left-hand crankcase cover / Alternator rotor, starter clutch and gears / Crankcase / Shift lever needle bearing / Crankshaft / Connecting rods / Camshaft chain / Engine break-in / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch cable / Clutch release mechanism / External gearshift mechanism / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Engine drive sprocket cover / Engine drive sprocket / Transmission / Internal gearshift mechanism / Specifications

CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor separation / Fuel level / Float height / Throttle cables / Choke cable / Air filter air box / Fuel tank / Fuel shutoff valve / Fuel pump / Clean air system / Crankcase breather system / Evaporative emission control system / Exhaust system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Basic information / Charging system / Stator coil / Regulator/rectifier / Ignition system / IC igniter unit / Ignition coil / Timing rotor and pickup coil / Starting system / Starter system / Lighting system / Switches / Components / Fuel pump and relay / Thermostatic fan switch / Low fuel level warning system / Fuel level system / Junction box and fuses / Wiring and connectors / Wiring diagrams / Specifications

CHAPTER TEN / COOLING SYSTEM
Hoses and hose clamps / Cooling system inspection / Coolant reservoir tank / Radiator and fan / Cooling fan / Thermostat / Water pump / Thermostatic fan switch and water temperature sensor / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel and hub / Wheels / Handlebar / Handlebar left-hand grip / Steering stem and head / Steering head bearing race / Steering stem bearing / Front forks / Fork service / Specifications

CHAPTER TWELVE / REAR SUSPENSION
Rear wheel and hub / Rear coupling and driven sprocket / Drive chain / Shock absorber / Swing arm and shock linkage / Suspension linkage / Specifications

CHAPTER THIRTEEN / BRAKES
Disc brakes / Brake pad / Caliper / Master cylinder / Brake hose / Brake disc / Bleeding the system / Rear brake pedal and arm / Specifications

CHAPTER FOURTEEN / BODY AND FRAME
Seat / Front fender / Frame side covers and grab rail / Front fairing / Centerstand / Sidestand / Footpegs / Specifications

INDEX

WIRING DIAGRAMS