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  Kawasaki Vulcan 1500 Series Manual 1987-1999
Kawasaki Vulcan Manual
Kawasaki Vulcan Manual


 
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Description
 

Kawasaki Vulcan Manual

This Clymer motorcycle manual covers the Kawasaki Vulcan 1500 Series for these model years:  1987-1999
 
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995 KAWASAKI VN-15 A1-A9 (Except US and Canada)
1994, 1995, 1996, 1997 KAWASAKI VN-15 C1-C4 (Except US and Canada)
1987, 1988, 1989, 1990, 1991, 1992 KAWASAKI VN-15SE B1-B4 (Except US and Canada)
1996, 1997, 1998, 1999 KAWASAKI Vulcan 1500 A10-A13 (US and Canada)
1996, 1997 KAWASAKI Vulcan 1500 C3-C4 (US and Canada)
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995 KAWASAKI Vulcan 88 A1-A9 (US and Canada)
1987, 1988, 1989, 1990, 1991, 1992 KAWASAKI Vulcan 88 B1-B4 (US and Canada)
The Kawasaki Vulcan manual by Clymer is the best reference book for repair and service information for your Vulcan motorcycle. Every Clymer motorcycle service manual is written for the do-it-yourselfer as well as the experienced mechanic, Clymer motorcycle repair manuals are the cheapest way to keep your motorcycle running properly. Every Clymer motorcycle service manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the motorcycle covered. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail, accuracy and clarity to guide the reader through each service, troubleshooting and repair procedure.
 
The Kawasaki Vulcan manual includes the following chapter information:
 
QUICK REFERENCE DATA
CHAPTER ONE | GENERAL INFORMATION
Manual organization| Notes| cautions and warnings| Safety first| Service hints| Washing the bike| Torque specifications| Special tips| Fasteners| Lubricants| Threadlocking compound| Expendable supplies| Serial numbers| Warning and information labels| Basic hand tools| Precision measuring tools| Special tools| Fabricating tools| Mechanic's tips| Ball bearing replacement| Seals| Riding safety| Storage
CHAPTER TWO | TROUBLESHOOTING
Operating requirements| Troubleshooting instruments| Starting the engine| Starting difficulties| Poor idle speed performance| Engine starting system| Charging system| Ignition system| Fuel system| Engine overheating| Engine| Engine noises| Cylinder leakage test| Clutch| Transmission| Final drive| Handling| Frame noise| Brakes
CHAPTER THREE | LUBRICATION| MAINTENANCE AND TUNE-UP
Routine checks| Pre-ride inspection| Service intervals| Tires and wheels| Battery| Battery electrical cable connectors| Periodic lubrication| Periodic maintenance| Unscheduled maintenance| Tune-up
CHAPTER FOUR | ENGINE UPPER END
Engine principles| Engine| Rocker arm case| Rocker arm assemblies| Hydraulic lash adjusters| Camshafts| Camshaft chain tensioner| Camshaft chain and guides| External oil line| Cylinder head| Valves and valve components| Cylinder block| Pistons and piston rings
CHAPTER FIVE | ENGINE LOWER END
Right-hand crankcase cover| Left-hand crankcase outer cover| Front bevel gear case| Primary drive gear and water pump drive mechanism| Starter motor gears| Oil pump| Balancer weights and shaft| Crankcase| Crankshaft and connecting rods| Break-in
CHAPTER SIX | CLUTCH AND EXTERNAL SHIFT MECHANISM
External gearshift mechanism| Clutch| Clutch hydraulic system| Master cylinder| Slave cylinder| Bleeding the system
CHAPTER SEVEN | TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission| Internal gearshift mechanism
CHAPTER EIGHT | FUEL| EMISSION CONTROL AND EXHAUST SYSTEMS
Fuel system identification| Air filter surge tank| Carburetor operation| Carburetor| Carburetor adjustments| Throttle cable replacement| Fuel tank| Fuel shutoff valve| Fuel pump| Fuel filter and hoses| Crankcase breather system (U.S. only)| Evaporative emission control system (California models only)| Exhaust system
CHAPTER NINE | ELECTRICAL SYSTEMS
Basic information| Electrical connectors| Charging system| Voltage regulator/recitifer| Alternator| Transistorized ignition system| Starting system| Lighting system| Switches| Electrical components| Horn| Fuel pump| Cooling fan circuit| Thermostatic fan switch| Fuel level system (A models only)| Junction box and fuses| Wiring and connectors| Wiring diagrams
CHAPTER TEN | COOLING SYSTEM
Hoses and hose clamps| Cooling system inspection| Coolant reservoir| Radiator and radiator fan| Cooling fan| Thermostat| Water pump impeller and mechanical seal
CHAPTER ELEVEN | FRONT SUSPENSION AND STEERING
Front wheel| Front hub| Wheels| Tires| Tire changing| Tire repairs| Handlebar| Steering head and stem| Steering head bearing races| Front fork
CHAPTER TWELVE | REAR SUSPENSION AND FINAL DRIVE
Rear wheel| Rear hub| Final drive unit| Swing arm and drive shaft| Shock absorbers
CHAPTER THIRTEEN | BRAKE SYSTEM
Disc brakes| Front brake pad replacement| Front brake caliper| Front master cylinder| Rear brake pad replacement| Rear brake caliper| Brake caliper disassembly/inspection assembly (all models)| Rear master cylinder| Brake hose replacement| Brake disc| Bleeding the system| Rear brake pedal
CHAPTER FOURTEEN | BODY AND FRAME
Seats| Frame side covers| Frame head side covers| Footpegs| Sidestand| Front fender
INDEX
WIRING DIAGRAMS
 
The Kawasaki Vulcan manual by Clymer is the best reference book for repair and service information for your Vulcan 1500 motorcycle.
 
Publisher: Clymer Manuals - 2003
Author: Ed Scott
Binding: Paperback - 7 x 10 inches
Pages: 442 - Hundreds of b&w photos and illustrations
ISBN: 9780892878482

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