Yamaha Outboard Service and Repair Manual

This Clymer outboard shop manual covers Yamaha 2-250 horsepower two-stroke engines for the years 1996-1998 and includes Jet Drives.

Models Included are:
YAMAHA 115 and 130 HP V4
YAMAHA 175 HP V6
YAMAHA 2-5 HP 1 CYLINDER
YAMAHA 200 HP
YAMAHA 200 and 225 HP 90° V6
YAMAHA 225 HP 76° V6
YAMAHA 25-90 HP 3 CYLINDER
YAMAHA 250 HOP
YAMAHA 250 HP
YAMAHA 6-25 HP 2 CYLINDER
YAMAHA C115
YAMAHA C150
YAMAHA C25
YAMAHA C30
YAMAHA C40
YAMAHA C75
YAMAHA C85
YAMAHA C90
YAMAHA E48
YAMAHA E60
YAMAHA E75

The Yamaha outboard manual by Clymer is a great  reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic.  The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail.  The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.

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The Yamaha outboard manual includes the following chapter information:

CHAPTER ONE | GENERAL INFORMATION
Manual organization | Notes, cautions and warnings | Torque specifications | Engine operation | Fasteners | Lubricants | Gasket sealant | Galvanic corrosion | Protection from galvanic corrosion | Propellers

CHAPTER TWO | TOOLS AND TECHNIQUES
Safety first | Basic hand tools | Test equipment | Service hints | Special tips | Mechanic's techniques

CHAPTER THREE | TROUBLESHOOTING
Test equipment | Troubleshooting preparation | Operating requirements | Starting difficulty | Fuel system component testing | Ignition system component testing | YMIS component testing | Electronic fuel injection component testing | Warning system | Starting system | Charging system | Fuses and wire harness | Trim system troubleshooting | Power head | Cooling system | Lower unit

CHAPTER FOUR | LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication | Tune-up

CHAPTER FIVE | TIMING, SYNCHRONIZATION AND ADJUSTMENTS
Timing pointer adjustment | Throttle position sensor adjustment | Static timing adjustment | Throttle linkage adjustments | Timing check and adjustment | Throttle pickup timing (check and adjustment) | Pilot screw adjustment | Idle speed adjustment | Enrichment valve adjustment | Throttle cable|linkage adjustment | Shift adjustment | Trim sender adjustment | Start in gear protection adjustment

CHAPTER SIX | FUEL SYSTEM
Carburetor | EFI components | Reed valve

CHAPTER SEVEN | ELECTRICAL AND IGNITION
Starting system components | Charging system components | Ignition system | Yamaha microcomputer ignition system components | Battery maintenance and timing

CHAPTER EIGHT | POWER HEAD
Power head removal | Flywheel removal|installation | Power head disassembly | Component inspection | Power head assembly | Power head installation | Break-in procedure

CHAPTER NINE | GEARCASE REPAIR
Gearcase operation | Gearcase removal|installation | Water pump servicing | Gearcase disassembly|inspection|assembly | Component inspection

CHAPTER TEN | JET DRIVES
Jet drive operation

CHAPTER ELEVEN | REWIND STARTER

CHAPTER TWELVE | POWER TRIM|TILT AND MID-SECTION
Power trim | Mid-section

CHAPTER THIRTEEN | OIL INJECTION SYSTEM
System operation

CHAPTER FOURTEEN | REMOTE CONTROL

INDEX

WIRING DIAGRAMS

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Publisher: Clymer Manuals - 1999
Author: Clymer Editorial Staff
Binding: Paperback - 8.25 x 10.75 inches
Pages: 622 - Hundreds of b&w photos and illustrations
ISBN: 9780892877270

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The Yamaha outboard service and repair manual applies to the following years:
1996, 1997, 1998

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