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Yamaha YFZ450 | YFZ450R Manual
Clymer Yamaha YFZ450 Repair Manual
Yamaha YFZ450 & YFZ450R Manual


 
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Description
 

Yamaha YFZ450 | YFZ450R Manual

This Clymer ATV manual covers the Yamaha YFZ450, YFZ450R, and SE for these years: 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013.

Specific Years and Models:

2004-2013 YAMAHA YFZ450
2006-2007 YAMAHA YFZ450BB Bill Ballance Edition
2004-2013 YAMAHA YFZ450R
2005, 2007 YAMAHA YFZ450SE Special Edition
2007 YAMAHA YFZ450SE2 Special Edition II
2006, 2008 YAMAHA YFZ450SP Special Edition
2008 YAMAHA YFZ450SP2 Special Edition II

Clymer ATV repair manuals are the best reference book for repair and service information. The service manual is written for the do-it-yourselfer as well as the experienced mechanic, This repair manual is the cheapest way to keep your four wheeler running properly. This service manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the Yamaha YFZ 450. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail, accuracy and clarity to guide the reader through each service, troubleshooting and repair procedure.

This Yamaha YFZ450 Manual is 320 pages.

Chapter One / GENERAL INFORMATION

Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

Chapter Two / TROUBLESHOOTING
Starting the engine / Engine spark test / Engine performance / Engine noise / Engine leakdown test / Clutch / External shift mechanism and transmission / Electrical testing / Engine starting system / Brakes / Steering and handling

Chapter Three / LUBRICATION AND MAINTENANCE
Pre-ride inspection / Engine oil / Air filter / Control cable inspection and lubrication / Throttle cable and speed limiter adjustment / Clutch lever / Brakes / Drive chain / Tires and wheels / Front wheel bearing inspection / Steering system / Front suspension / Rear suspension / Battery / Cooling system / Carburetor / Crankcase breather hoses / Spark plug / Ignition timing inspection / Compression test / Valve clearance adjustment / Exhaust system / Fastener inspection / Specifications

Chapter Four / ENGINE TOP END
Exhaust system / Cylinder head cover / Camshafts / Camshaft bearing clearance measurement / Cam chain tensioner / Cam chain and guide / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications

Chapter Five / ENGINE LOWER END
Engine / Torque limiter / Left crankcase cover / Starter idle gear / Flywheel (alternator rotor) and starter clutch / Camshaft chain and guides / Right crankcase cover / Balancer and primary drive gears / Oil pump / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Engine break-in / Specifications

Chapter Six / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch / Clutch release lever assembly / External shift mechanism / Clutch cable / Specifications

Chapter Seven / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission service notes / Mainshaft / Countershaft / Transmission inspection / Shift drum and forks / Specifications

Chapter Eight / FUEL SYSTEM AND EMISSION CONTROL
Carburetor / Float adjustment / Carburetor adjustment and rejetting / Air box / Fuel tank / Fuel valve / Throttle cable / Crankcase breather system / Specifications

Chapter Nine / ELECTRICAL SYSTEM
Electrical component replacement / Continuity testing / Electrical connectors / Negative battery terminal / Battery / Charging system / Alternator / Ignition system / Starter / Starting circuit cutoff system / Starter relay / Lighting system / Cooling system / Throttle position sensor / Switches / Specifications

Chapter Ten / COOLING SYSTEM
Cooling system service notes / Pressure test / Hoses and clamps / Radiator / Coolant reservoir / Radiator fan / Water pump housing / Water pump / Specifications

Chapter Eleven / WHEELS, TIRES AND DRIVE CHAIN
Wheel / Tires / Sprockets / Drive chain / Specifications

Chapter Twelve / FRONT SUSPENSION AND STEERING
Handlebar / Shock absorbers / Front wheel hub / Tie rods / Steering knuckle / Control arms / Steering shaft / Specifications

Chapter Thirteen / REAR AXLE AND SUSPENSION
Wheel hub / Rear axle / Rear axle hub / Shock absorber / Shock linkage / Swing arm / Specifications

Chapter Fourteen / BRAKES
Brake fluid selection / Brake service notes / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake disc / Front brake hose/tube removal installation / Rear brake hose removal/installation / Brake system draining / Brake bleeding / Specifications

Chapter Fifteen / BODY
Seat / Fuel tank cover / Fuel tank shield / Side covers / Front fender / Rear fender / Foot protectors / Footrests / Engine skidplate / Specifications

INDEX

COLOR WIRING DIAGRAMS


Models: YFZ450BB Bill Ballance Edition YFZ450SE Special Edition YFZ450SP2 Special Edition II 2 YFZ450 YFZ 450 BB SE SP2 SPII YFZ450R
Years: 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013


Clymer Manuals Yamaha YFZ450 Manual
Clymer Manuals Yamaha YFZ450R Manual
Clymer Manuals Yamaha YFZ450BB Bill Ballance Edition Manual
Clymer Manuals Yamaha YFZ450SE Special Edition Manual
Clymer Manuals Yamaha YFZ450SE2 Special Edition II Manual
Clymer Manuals Yamaha YFZ450SP Special Edition Manual
Clymer Manuals Yamaha YFZ450SP2 Special Edition II Manual
Clymer Manuals Yamaha YFZ450 Online Manual
Clymer Manuals Yamaha YFZ450R Online Manual
Clymer Manuals Yamaha YFZ450BB Bill Ballance Edition Online Manual
Clymer Manuals Yamaha YFZ450SE Special Edition Online Manual
Clymer Manuals Yamaha YFZ450SE2 Special Edition II Online Manual
Clymer Manuals Yamaha YFZ450SP Special Edition Online Manual
Clymer Manuals Yamaha YFZ450SP2 Special Edition II Online Manual

YFZ450 (2004-2013)
YFZ450BB Bill Ballance Edition (2006-2007)
YFZ450SE Special Edition (2005, 2007)
YFZ450SE2 Special Edition II (2007)
YFZ450SP Special Edition (2006, 2008)
YFZ450SP2 Special Edition II (2008)
YFZ450R (2004-2013)

Does not cover YFZ450X models.

The Yamaha YFZ450 manual contains the following:

  • Handy thumb-tabs put the chapter you need right at your fingertips.
  • Detailed substeps expand on service procedure information.
  • Notes, cautions and warnings throughout each chapter pinpoint critical information.
  • Numbered instructions guide you through every repair procedure step by step.
  • Bold figure numbers help you quickly match illustrations with instructions.
  • Detailed illustrations, drawings and photos guide you through every service procedure.
  • Exploded views help you identify and examine parts in detail.
  • Numbered table of contents . . . easy to use so that you can find the information you need fast.
  • Clymer repair manuals also make it easy to diagnose and repair electrical system problems on your all terrain vehicle.
  • Troubleshooting and electrical service procedures are combined with detailed wiring diagrams (color on select titles) for ease of use.


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